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HomeMy WebLinkAboutR-1904 - Amending Resolution 1496 Accident Prevention ProgramCITY OF MARYSVILLE Marysville,Washington Resolution No.I 'f otf A RESOLUTION OFTHECITYOF MARYSVILLE AMENDING RESOLUTION 1496 ACCIDENT PREVENTION PROGRAM. WHEREAS,the Washington State Department of Laborand industries has required thatthe City implement a written accident prevention program;and WHEREAS,the City Safety Committee has reviewed and approved the proposed amendments to the Accident Prevention Program,a copy of which is attached hereto;and WHEREAS,the Marysville City Council find thatthe amended Accident Prevention Program isinthebest interests of the City andits employees; BEIT RESOLVED BYTHECITY COUNCIL OFTHECITYOF MARYSVILLE,WASHINGTON,AS FOLLOWS: A.TheCityof Marysville hereby adoptsthe amended Accident Prevention Program which is attached as EXHIBIT A. B.The amended Accident Prevention Program shall apply to all Cityof Marysville employees and shall be administered bythe City Administrator and/orhis designee. C. The amended Accident Prevention Program shall be added to and made apart of the Personnel Rules fortheCityof Marysville and shall be incorporated therein. /~---.............. Resolution No.1496 is hereby amended to be consistentwith this.resoJution. PASSED bythe City Council and APPROVED bytheMayorthis :l..,....dl dayof /-Jc7iJe.'""l:...u·19 .1.!.-. By _....I"L.=~"""'''''''''''''''''---_ Attest: By: Approved asto form:.. By:~,.<.~t2 CITY ATTORNEY RESPONSIBILITIES I.INTRODUCTION City of Marysville believes that maintaining the health and safety of its employees is a very serious responsibility.We are committed to creating a safe work environment in which employee exposure to accidental injury is reduced or eliminated. Studies have shown that most accidents can be prevented through the participation of each member of the organization,at every level,working towards and contributing to,the goal of zero accidents. Since safety must be an integral part of everything we do,the City of Marysville has established a comprehensive program for the recognition, evaluation,and control of occupational safety and health hazards throughout the City. The program is designed to be in compliance with federal,state and local safety and health regulation and accepted occupational safety and health and loss control practices. Aggressive implementation and support for this program by those who are charged with supervisory responsibility will instill safety awareness in all employees and place emphasis on the elimination of potentially fatal,injurious,or costly accidents. II.RESPONSIBILITIES A.Elected Officials (Mayor,City Council) The City's Elected Officials responsibilities are: •Provide adequate funding to provide safe working conditions for all employees. • To support reasonable safety initiatives brought to them for consideration. •Ensure through proper oversight that the City has an active and compliant safety program. B.City Administrator The City Administrator's responsibilities are: • To ensure that the City of Marysville develops and maintains an effective accident prevention program. • To ensure that Department Heads,Elected Officials,and Supervisors assist the program by maintaining safe working conditions and practices in areas under their jurisdiction. /" C.Department Heads The City's Department Heads'Responsibilities are: o To maintain safe working conditions and practices for the safety of all employees under their supervision. o To develop and implement departmental safety rules and procedures. o To support the Safety Committees to ensure their function is efficient and productive. D.Safety Officer The City Safety Officer under the direction of the City Administrator will develop,maintain,promote,and monitor the Safety Program to create and promote a safe and healthful work environment. The key element in the Safety Program is each employee.The City Safety Officer is constantly in contact with employees via the safety committees, training sessions,walk-through visits,and more formal processes of safety inspections and audits. The Safety Officer responsibilities are: o To function as a focal point on all safety matters as required by the City Administrator. o To conduct inspections to ensure a safe and healthful workplace. o To develop and implement citywide safety rules and procedures. o To promote and maintain a continuing safety education and training program that creates safety awareness at all levels. o To maintain liaison with federal,state,and local safety councils and to take an active part in these activities. o To review proposed changes,work orders,and engineering work requests for facilities,shops,functions,new procedures,etc.with employee safety and health impact. E.Supervisors The Supervisor's responsibilities are: o To personalize safety training,including safety instruction for each job. o To train all employees reporting to them on the proper procedures to do their jobs safely. • To ensure that job hazards and safety procedures are explained before each employee begins work and before each new job assignment. • To ensure that employees use personal protective equipment as required by safety rules and practices. • To ensure that employees comply with the City of Marysville Safety Policy and Procedures Manual. • To brief Safety Committee members and other staff on items covered in the monthly Safety Committee meeting. • To hold regular safety meetings to review safety conditions,general safety policies,and specific situations of concern. • To solicit employee safety suggestions and to give these immediate consideration. • To inform the Safety Officer immediately of any unresolved,unsafe conditions. • To properly investigate all accidents and report them to the Safety Officer,utilizing current forms. F.Employees Individual employee responsibilities are: • To coordinate and cooperate with all other employees in an attempt to eliminate accidents. • To observe all safe practices in all phases of their work. • To offer safety suggestions,which contribute to a safer work environment. • To apply the principles of accident prevention in their daily work and to use proper safety devices and protective equipment as required by the employer. • To properly care for all personal protective equipment. • To promptly report to their immediate supervisor,each industrial injury or occupational illness,regardless of the degree of severity. • To refrain from wearing torn or loose clothing while working around machinery. INCORPORATRD 1891 •City of MarysviIJe ACCIDENT PREVENTION PROGRAM •Sections: i)Resolution INDEX • ii) Accident Prevention Program a) Responsibilities b) Safety / Health Committee c) Departmental Mini Safety Meetings d) Safety and Health Orientation e) Education and Training f) First Aid Training,Kits and Poster g) SafetyBulletinBoard h) Federal and State Inspections i) Accident Investigationand Reporting j)Occupational Injury and Illness Recordkeeping iii) Forms a) attachments I through 9 iv) Written SafetyPrograms a) Hazardous Communication b) Personal Protective Equipment c) Exposure ControlPlan d) Hearing Conservation e) Emergency ActionPlan f) Fire Prevention Plan g) Respiratory Protection h) FallProtection i) Control of Hazardous Energy (lockout/tagout) j) Confined Space Entry k) Chlorine/ Process Hazardous Analysis I) Ergonomics v)Miscellaneous Training CITY OF MARYSVilLE Marysville,Washington Resolution No. A RESOLUTION OFTHECITYOF MARYSVILLE ADOPTING AN ACCIDENT PREVENTION PROGRAM. WHEREAS,the Washington State Department ofLaborand industries has required that the City implement a written accident prevention program;and WHEREAS,the City Safety Committee has reviewed and approved a proposed Accident PreventionProgram,a copyof which is attached hereto;and WHEREAS,the Marysville City Council find thatthe adoptionofan Accident Prevention Programisinthe best interests ofthe Cityandits employees; BE IT RESOLVEDBY THECITY COUNCIL OFTHECITYOF MARYSVILLE,WASHINGTON,AS FOLLOWS: A.The Cityof Marysville hereby adoptsthe Accident Prevention Program which is attachedas EXHmIT A. B. The Accident Prevention Program shall apply to allCity of Marysville employees and shall be administered bytheCity Administrator and/or his designee. C. The Accident Prevention Program shall beaddedto and madea part ofthe Personnel Rulesfor theCityof Marysville and shall be incorporated therein. PASSEDbythe City Council and APPROVED bytheMayorthis _ dayof 19 CITYOF MARYSVILLE (Mayor) Attest: By: City Clerk Approved asto form: By: CITY ATTORNEY Safety and Health Policy TheCityof Marysville believes inthe self-respect and importance of the individual employee and his orher right to derive personal satisfaction fromthejob. The prevention of occupational injuries and illnesses isofsucha consequence to thisbeliefthatit will be given atop priority at all times. We will establish and require an accident prevention program that emphasizes the integration of safety and health measures intoeachjobtaskso that safety/health andjob performance become inseparable.This will be accomplished throughthe cooperative efforts of managers,supervisors and employees,who will seekto obtain the lowest possible industrial accident rates. Safety orientation fornewand transferred employees,timely and appropriate training,a management/employee safety and health committee,an active self-inspection program, proper mechanical guards,and personal protective equipment will be some ofthetools usedto reduce work hazards. By accepting mutual responsibility to operate safely,we will all contribute to the well being of personnel,and subsequently,theCity of Marysville. Datedthis dayof -',19 __ Mayor City Clerk • ~ATE ITEM UPDATE SHEET DATE Page 1 ITEM • • • I. II. • • • • RESPONSIBILITIES INTRODUCTION City of Marysville believes that maintaining the health and safety of its employees is a very serious responsibility.We are committed to creating a safe work environment in which employee exposure to accidental injury is reduced or eliminated. Studies have shown that most accidents can be prevented through the participation of each member of the organization,at every level,working towards and contributing to,the goal of zero accidents. Since safety must be an integral part of everything we do,the City of Marysville has established a comprehensive program for the recognition, evaluation,and control of occupational safety and health hazards throughout the City. The program is designed to be in compliance with federal,state and local safety and health regulation and accepted occupational safety and health and loss control practices. Aggressive implementation and support for this program by those who are charged with supervisory responsibility will instill safety awareness in all employees and place emphasis on the elimination of potentially fatal, injurious,or costly accidents. RESPONSIBILITIES A.Elected Officials (Mayor,City Council> The City's Elected Officials responsibilities are; Provide adequate funding to provide safe working conditions for all employees. To support reasonable safety initiatives brought to them for consideration. Ensure through proper oversight that the City has an active and compliant safety program. B.City Administrator The City Administrator's responsibilities are: To ensure that the City of Marysville develops an maintains an effective accident prevention program . ••To ensure that Department Heads,Elected Officials,and Supervisors assist the program by maintaining safe working conditions and practices in areas under their jurisdiction.- • C.Deoartment Heads The Department Heads responsibilities are: •To maintain safe working conditions and practices for the safety ofall employees under their supervision. •To develop and implement departmental safety rules and procedures. •To support the Safety Committees to ensure their function is efficient and productive. D.Safety Officer The City Safety Officer under the direction of the City Administrator will develop, maintain,promote,and monitor the Safety Program to create and promote a safe and healthful work environment. The key element in the Safety Program is each employee.The City Safety Officeris constantly in contact with employees via the safety committees,training sessions, walk-through visits,and more formal processes of safety inspections and audits. The Safety Officer responsibilities are: •To function as a focal point on all safety matters as required by the City Administrator. •To conduct inspections to ensure a safe and healthful workplace. •To develop and implement City-wide safety rules and procedures. •To promote and maintain a continuing safety education and training program that creates safety awareness at all levels. •To maintain liaison with federal,state,and local safety councils and to take an active part in these activities. •To review proposed changes,work orders,and engineering work requests for facilities,shops,functions,new procedures,etc...with employee safety and health impact. E.Supervisors The Supervisor's responsibilities are: • • • • To personalize safety training,including safety instruction for each job. To train all employees reporting to them on the proper procedures to do their jobs safely. To ensure that job hazards and safety procedures are explained before each employee begins work and before each new job assignment. L _ • • • • • • • • • • • • • • • • • To ensure that employees use personal protective equipment as required by safety rules and practices. To ensure that employees comply with the City of Marysville Safety Policy and Procedures Manual. To brief Safety Committee members and other staff on items covered in the monthly Safety Committee meeting. To hold regular safety meetings to review safety conditions,general safety policies,and specific situations of concern. To solicit employee safety suggestions and to give these immediate consideration. To inform the Safety Officer immediately of any unresolved,unsafe conditions. To properly investigate all accidents and report them to the Safety Officer,utilizing current forms. F.Emnlovees Individual employee responsibilities are: To coordinate and cooperate with all other employees in an attempt to eliminate accidents . To observe all safe practices in all phases of their work. To offer safety suggestions,which contribute to a safer work environment. To apply the principles of accident prevention in their daily work and to use proper safety devices and protective equipment as required by the employer. To properly care for all personal protective equipment. To promptly report to their immediate supervisor,each industrial injury or occupational illness,regardless of the degree of severity. To refrain from wearing torn or loose clothing while working around machinery . B. C. D. E. F. •G. H. I. •SAFETY /HEALTH COMMITTEE L PURPOSE A.The purpose of the Safety &Health committee is to increase employee safety and health awareness on and off the job.Management must ensure the committee functions as designated to allow efficient and effective performance. L STRUCTURE The committee shall have employee representation from every department in the City. Each committee shall be composed of employee-elected members and management representation. The number of employer-selected members shall not exceed the number of employee-elected members. Employees shall elect fellow workers to represent them on the committee. The method of voting shallbe optional. The terms of employee-elected members shall be a maximum of one year. Should a vacancy occur on the committee,a new member shall be elected. The chairperson shall be elected by the Safety and Health Committee. Each committee will also elect a secretary. The frequency of meetings shall be determined by the committee,but should be at least once a quarter. The attendance and subjects discussed shall be documented and maintained on file for a period of one year. Copies of the minutes must be provided to: a)Management b) City Safety Officer c)Employees - by posting on the safety bulletin boards 1.The City Safety Officer will assist the committee in organization,and will continually monitor the effectiveness of the committee. III. CHAIRPERSONDUTIES A. B. C. D. •E. F. To communicate with Division Supervisors or Department heads to avoid conflict in meeting date. To set time and place of regular and special meetings. To prepare the agenda in advance of the meeting times and send copies to members, along with notice of the meeting. To request the secretary to send the notice and the agenda one week before the meeting to each committee member, giving the date, time, and place of the meeting. To control the duration ofthe meetings. To assign subject or problems to subcommittees or in individuals for further investigation and a later report. •G.To keep Division Supervisors or Department Heads informed of planned programs, absenteeism of members, and anyitems support may be helpfuL IV.SECRETARIES DUTIES A To send notice of meeting and agenda, as provided by the chairperson, to all committee members one week before meeting date. B.To keep minutes of meetings,includingattendance and distribute within one week to: L Mayor 2.City Administrator 3.Risk Manager 4.Department Heads 5.Division Supervisors 6.City Safety Officer 7.Committee Members 8.Union Business Representatives c.To prepare and forward all correspondence as authorized by the committee. •D.To assume chair and its duties when chairperson is absent, and appoint an acting secretary. • V.COMMITTEE OPERA TlON A Effective safety and health committee will: I.Originate, propose, and report on status of programs for improvement in all areas of safety and health concern. 2.Demonstrate by example,ideal safety and health attitudes and habits. 3.Be knowledgeable about allCity safety and health policies,practices, and procedures. 4.Encourage compliancewith all safety and health requirements. 5.Evaluate the effectiveness of first aid, defensive driving,and other locally provided programs of safety and health education. 6.Periodically inspect vehicles,buildings and work sites and make supervisors aware of their findings.The City Safety Officer has sampleforms that may be adapted. (attachment 4) 7.Review accident investigation reports to help identifycontributing causes. Make recommendations concerning ways of preventing reoccurrence and submit suggestions back to Department Heads and immediatesupervisors. 8.Keep safety bulletinboard up to date. • • • Departmental Mini Safety Meetings We believe that there is no magic formula for the prevention of accidents.Hard work and perseverance are required,with the combined effort all City employees being the key to successful results. A.Purpose: To assist in the detection and elimination of unsafe conditions and work procedures. B.Procedures: The following guidelines will be followed: 1.Meetings as the Supervisor/Department Head see fit. These meetings should be held according to the various circumstances involved or when necessary to clear working procedures.No set pattern will suit all cases.It is important that the Supervisor talk daily on accident prevention and immediately on witnessing an unsafe act. 2.Monthly a.Mini-Safety meetings shall be held at least once a month by all departments. b. The attendance and subjects discussed shall be documented and maintained on filefor one year. c.Copies of the minutes shall be sent to the Department Head, Safety Officer, Chairman of the City safety committee and posted on Departmental Safety bulletin board. C.Scope of activities: 1.Supervisor and safety representative conduct in-house safety inspections and address concerns. 2.Review accidents and near misses to uncover trends. 3.Accept and evaluate employee suggestions. 4.Review job procedures and recommend improvements. 5.Monitor the safety program effectiveness. 6.Promote and publicize safety. •A. SAFETY AND HEALTH ORIENTATION NEW EMPLOYEES I. New employees willreceive a Safety and Health Orientation in conjunction with their Benefits Orientation.The Safety and Health portion willfocus on familiarizing new employees with the City of Marysville Safety Policy and Procedures Manual and their rights and responsibilitiesregarding self-insurance. 2. The Supervisor willuse the New Employee Orientation form to document new employee orientation.These forms willbe kept in the employee's personnel file.(see attachments I &2) n.ARRIVAL AT WORK SITE • A. B. When a new employee arrives at the work site,the immediate supervisor will conduct an orientation specificto the work site. The orientation willinclude: 1.Safety and health requirements specific to the location. 2. Personal protective equipment required. 3. General overview of operations,procedures,methods, and hazards as they relate to the specificjob and duties. 4.Location of first aid stations and fire extinguishers. 5. Emergency exits and alarms. 6.Location of Material Safety Data Sheets (MSDS),and discussion of hazardous substances that are specificto the location. (see attachment 3) •NOTE:The City Safety Officer will provide samples of orientation check list that may be used or adapted to fit the needs of the location. III PART-TIME EMPLOYEES,RE-HIRES,TRANSFERS • 1. 2. This category of employees will not be required to attend the new employee orientation as outlined in part "A"above, provided they have already attended the orientation at a previous date, as verified by their personnel file. The employee is required to receive orientation from their new work location that is specificto their new job.(see attachment 5) • • A. B. c. EDUCATION AND TRAINING Purpose: On-going safety and health education program will be provided for all employees inaneffortto increase awareness of accident course factors,to improve team spirit by demonstrating management's concernfor the individual worker, andto promote acceptance of safetyand health rulesby presenting accident prevention asa positive,desirable,and integral part ofall activities. Procedure: TheCityof Marysville will provide a systematic accident prevention program for the employee.This program will provide on-the-job training in his/her work area, introduce ergonomics to adaptthejob and workplace to fit the employee and will familiarize eachpersonwith company safety and health requirements. Typesof Training: Specific training will be provided for certainjobs and kinds of equipment.Fistaid training and certification will be required for all lead persons,supervisors or personsindirectchargeofcrewsinorderto assurethat all employees canbe afforded quickand effective first aidinthe eventthatan injury or illness occurson thejob. I • D.Training Calendar TheCitySafety Officer in conjunction withthe Department Headsand Supervisors will implement a annual training calendar.This calendar will include general safety and health training for allCity Employees and specific safety and health training to meet departments individual requirements. NOTE:Training will be conducted bya certified instructorwhen required or bya competent person.(see attachment 9) First Aid Training, Kits and Poster Purpose: To besure employees have immediate and effective attentionshouldan injury result,the Supervisor will ensure thatapersoncertifiedinfirst aid will be available. 1. To meet the above objective, the followingprocedures will be followed: a. All supervisors or persons incharge of crews will be first aid trained unless their duties requirethem to be away from the jobsite, whereby other persons willbe designated as the recognized first aider. b. Other persons, designated by management,will be trained to augment or surpass the standard requirements. c. Valid first aid cards are recognized as ones which include both first aid and cardiopulmonary resuscitation (CPR) and have not reached the expiration date. 2. First aid training, kits, and procedures will be in accordance with the requirements of the general safety and health standards. (WAC296-24) a. First aid kit locations for the City of Marysvilleinclude: 1 All City vehicles 2. Various areas in allbuildings(Supervisors shall inform all employees of these locations during orientation.) b. The Supervisor or SafetyRepresentative is designated to ensure that the First Aid kits are properly maintainedand stocked. (monthly checks should be performed) 3.Posters listing emergencynumbers, procedures, etc..., will be strategically located, such as on the first aid kit, at telephones, and other areas where employees have easy access. APP6.DOC • ------------- Safety Bulletin Board A. Purpose: To increase employee's safetyand healthawarenessand conveythe company's safety message. Every departmentshallhavea safety bulletin board in which safety materialscanbe displayed. B. The followingitems are requiredto be posted: 1.WISHA Poster (formF416-081-000)4/24/91 2. Industrial InsurancePoster 4/24/91 3.NOTICE (to report all injuries)4/24/91 4. Citation on Notice 5. Emergency TelephoneNumber(s) -911 6. OSHA 200 summary Februaryeachyear 7. Familyleave (Contact the PersonnelOfficeifyou do not have required poster.) C. Suggested Items: 1. SafetyPosters. 2. SafetyCommitteeMinutes. 3. Pertinent SafetyItems. 4.Educational~aterials e I. FEDERAL AND STATE INSPECTIONS PURPOSE The purpose ofthis procedure isto identify the stepsto take should a Federal or State Inspector arrive at a City facility.This includes,butisnot limited to Washington State L&I,Department of Ecology,MSHA,EPA,PSAPCA,or any other Federal or State Agency. II. SCOPE All City facilities are subject to inspection at any time.All inspectors will have identification and will produce their identification when asked. m.PROCEDURE A.Any employee approached byan inspector will immediately notify the Department Head, Immediate Supervisor,Safety Officer orthe designee ofthe arrival ofthe inspector. B. Theperson notified inpart A.or their designee will immediately notify: C. The person notified inpart A.ortheir designee and a representative oftheCity Safety Officer will escortthe inspector around the facility. D. An employee orunion representative must also be allowed to accompany the inspector. E.NOTE:UnderNO circumstances will an employee takean inspector around any facility without a management representative. IV.CITATIONS A.Ifany citations are received,they must bepostedon the safety bulletin board at the location cited,fora minimum ofthree days or until the violation iscorrected,whichever is linger. B. Most violations,including housekeeping,training,and container labeling have been upgraded from a general violation to a serious violation. 1.Serious violations have fines upto $7,000.00 per violation. 2.Repeat violations aretwicethe serious rate 3.Willful violations can result in fines upto $70,000.00 and/or imprisonment. 4. Thereisno direct monetary penalty against an employee.Discipline procedures must beused if an employee fails to comply with safety requirements. V. SPECIAL TOURS A.Supervisors may arrangea "courtesy inspection"bya Federal or State agency. B. TheCity Safety Officer shall be advised ofsuch inspections and may participate astime permits. • Accident Investigation and Reporting A.Definition and purpose: ALL ACCIDENTS,no matter how minor, shall be reported PROMPTLY to the immediate supervisor for evaluation I investigation using the proper forms (injured emp.attachment 7)(Supervisor attachment 8). Since every accident includes a sequence of contributing causes, it is possible to avoid a repeat performance of the first event by recognizing and eliminatingthese cause. The removal ofjust a single cause can prevent a reoccurrence. B. Medical emergency procedure: An aid car will be called in the case where the employee needs immediate medical attention. The telephone number is 911. A City official will accompany the employee to the doctor's office or hospital. C.Documentation procedure: 1.MINOR INJURIES AND ILLNESSES: After the emergency actions following an accident, an investigation of the accident will be conducted by the immediate supervisor and safety officer in conjunction with any witnesses to the accident to determine the causes. The findings of the investigation shallbe documented on the proper forms for reporting accidents. Distribution of the completed form will be as follows: a. Original to Personnel Department b. Copy to Department Head and Division Supervisors file c. Copy to Safety Officer (for review by safety committee) 2.MAJOR INJURIES AND ILLNESSES a. The City Administrator or his I her designee, Safety Officer, Risk Manager, Department Head and Supervisor are to be notified immediately by the person in charge.An investigation under the direction of the City Administrator will be conducted. In addition to the management official, the inspection party willinclude the Safety Officer,Supervisor of the injured person(s). b. In the case ofa fatality,of if two or more employees are hospitalized for the same injury or illness,the Supervisor will report the accident to the Department of Labor and Industries, at 1-800-423-7233 within 8 hours after the occurrence of the accident. The report shall relate the • NOTE: 3. circumstances,the number of fatalities, and the extent of any injuries or illnesses. Any equipment involved in an accident resulting in an immediate fatality is not to be moved until a representative of the Department of Labor and Industries investigates the accident and authorizes it's removal. If, however,it is necessary to move the equipment to prevent further accidents or to remove the victim, the equipment may be moved as required. NEAR - MISSES To the greatest extent possible, all 'near - miss'accidents shall be investigated by a top management official(if the situation warrants), Safety Officer and Supervisor.Documentation will be made on the firm's accident investigation form. A near - miss accident is defined as an unplanned event where damage resulted to equipment but there was not personal injury to employees, or where damage did not result but the likelihood of personal injury to the employee was great.If the conditions which permitted the near -miss or 'close - call' to exist are not eliminated, they will continue to be availableto cause additional accidents which could eventually result in personal injury to the employee. OCCUPATIONAL INJURY AND ILLNESS RECORDKEEPING A.Purpose: In accordance with applicable requirements of the WISHA standards, the Personnel Department willensure the appropriate records are kept as follows: I. Maintain a log and summary of occupational injuries and illnesseson OSHA form 200. Recordable cases include: a. Every occupational death. b. Every occupational illness. c. Every occupational injurythat involves: 1.) Unconsciousness. 2.) Inabilityto perform allphases of the regular job. 3.) Inabilityto work fulltime on a regular job. 4.) Temporary assignments(s)to another job. 5.) Medical treatment OTHER than first aid. 2. Keep copies of allreports generated when an employee is injuredon the job. 3. During the month of February, post the completed summary portion of the OSHA 200 form of the previous year. 4. Maintain records for fiveyears followingthe year to which they relate. 5.Enter each recordable injuryand illnesson the job as early as practicable, but no later than sixworking days after receiving the information that a recordable case has occurred. 6.In addition to the OSHA 200, a supplementary record for each occupational injuryor illness(OSHA 101) will be maintained. Other reports,such as worker compensationforms, are acceptable alternativesfor the OSHA 101 if they contain the information required by the OSHA 101, B. Responsibility: The individual or function responsible for maintaining records and ensuringproper posting is the Personnel Department. (attachment I) Employee Safety Orientation Check List Employee Name:_ Division:Title:Hire Date: _ This checklist is a guideline for conducting safety orientations for employees new to the City of Marysville. Once completed and signed by both supervisor and employee, it serves as documentation that orientation has taken place. Place a check near each subject to indicate that the subject has been covered: __I. Explain the company safety program,including: a. Orientation b. Safety meetings c. Accident investigation and reporting d. Employee safety training check list (attachment 5) Divisional requirements __2. Personal protective equipment required. __3. Line of communication and responsibilityfor immediately reporting accidents: a. When to report an injury b. How to report an injury c. To whom an injury should be reported d. Filing of accident report forms __4. General overview of operation, procedures, methods and hazards as they relate to the specific job and duties. __5.Pertinent safety rules of the City and Washington State Safety and Health Codes. __6.Location of First aid supplies, equipment and training. __7. Emergency I Disaster plan: a. Exit locations and evacuation routes. b. Use offirefighting equipment (extinguishers, hose). c. Specific procedures (medical, chemical,fire, etc.). __8. Vehicle and equipment safety. (attachment 1) 9.Personal work habits:-- a.Serious consequences of horseplay b.Fighting c.Inattention d.Smoking policy e.Good housekeeping practices f Proper lifting techniques *NOTE TO EMPLOYEES:DO NOT SIGN unless ALL items are covered and ALL questions are satisfactorily answered. The signatures below document thatthe appropriate elements have been discussed tothe satisfaction ofboth parties,and thatboth supervisor and employee accept responsibility for maintaining a safe and healthful work environment. Date:Employee's Signature:_ Date:Supervisor's Signature: Date:________City Administrator:_ Return signed original to the Personnel Department. L-~~..------ (attachment 2) Employee Responsibility As an employee of the city of Marysville, I am responsible to: 1. Observe all company safety and health rules and apply the principles of accident prevention in my day-to-day duties. 2. Report any job-related injury, illness or property damage to my supervisor and promptly seek treatment. 3. Report hazardous conditions (unsafe equipment, floors, materials) and unsafe acts promptly to my supervisor or safety committee representative by filling out the Hazardous Condition / Safety Suggestion form. (attachment 6) 4. Observe all hazard warning and no smoking signs 5. Keep aisles,walkways and working areas clear of slipping and tripping hazards. 6. Know the location of fire/safety exits and evacuation procedures. 7. Keep all emergency such as fire extinguishers, fire alarms, fire hoses, exit doors, and stairways clear of obstacles. 8. Not report to work under the influence of alcoholic beverages or drugs nor to consume them while on companypremises. 9. Refrain from fighting,horseplay, or distracting my fellow workers. 10. Remain in my own work area unless I am instructed otherwise. 11. Operate only the equipment for which I am authorized and properly trained. Observe safe operating procedures for this equipment. 12. Walk at all times on company premises and take no unauthorized short cuts. 13. Follow proper liftingprocedures at all times. 14. Ride as a passenger on a vehicle only if it is equipped with a rider's seat. Use my seat belt. (attachment 2) 15.Be alert tosee that all guards and other protective devices are in their proper places before operating equipment. 16.Not wear frayed,tomor loose clothing,jewelry,or long unrestrained hair near moving machinery or other sources of entanglement,or around electrical equipment. 17.Actively support and participate in the company's efforts to provide a safety and health program. Employee signature .,Date -_/_/_ I I (attachment J) HAZARD SUBSTANCES EMPLOYEE ORIENT AnON CHECKLISTeEmployee Name: Department: Hire Date: Title: Trainer: This checklist is to inform employees of the City of Marysville Hazard Communication Program. Place a check in each box to indicate that the subject has been covered. The supervisor has reviewed the following Hazard Communication Program information with the employee: 1. The purpose of the hazard communication standard isto require chemical manufacturers or importers to assess the hazards of chemicalsthey produce or import. All employers must provide information to their employees about the hazardous chemicalsto which they may be exposed. Employees must be informed about the hazard communication program; labels, and other forms of warning; material safety data sheets; and they must have training on the hazardous substances they may encounter. 2. The supervisor has reviewed the hazardous chemical list with the employee. 3. The supervisor has shown the employee the: a.Location of hazardous chemicalswithin the employees work site. b.Location of the written Hazard Communication Program. c.Location of the material safety data sheets for all hazardous chemicalsin the employee's assigned work area. d.Location of the list of persons trained and authorized to handle the hazardous chemicals. The signature below documents that the appropriate elements have been discussed to the satisfaction of both parties and that both the supervisor and the employee accept responsibility for maintaininga safe and healthful work environment. Date: Date: Supervisor's Signature: Employee's Signature: •*NOTE TO SUPERVISOR:Ifthis employee is expected to actually handle chemicals,please notify the City Safety Officer for training before employee begins actual work. (attachment 4) SAFETY INSPECTION CHECK LIST Department -_Date - / / Inspected by: A.General: Supervisor:_ Safety Rep: Wearing apparel hung on coat racks-_ Desks,tablesand bookcases: a. Properly aligned -_ b. Uncluttered--------------------Fileandstorage cabinets: a. Properlyplacard-(items)_ b. Properlystowed-_ Equipment: a. Power and telephone cordsdo not createtrip hazards -_ b.Electrical outletsare not overloaded -----------------Employee instructed inproper lifting methods -_ Firstaidkitsinlocationwhere easily accessible -_ Aisles freeof obstructions --,---,------,---,------------,--------- Entrances to doorways freeof obstruction and unlocked -_ Emergency plancurrent-_ Employees briefon: a.Emergency / Fire evacuation -_ b.Accident reporting -_ c.Medical facility location-_ d.Emergency phone numbers -_ e.Building address-_-;--;-:--;:-_--:-;_-;-::=_ f.Onepersoninarea trained in first aidandCPR-_ Emergency phone numbers posted-__--,--,----,---,--_ Truing recordsandcrew meeting minutes maintained -_ Safety Bulletin Board requirements met-_ B. EgressRoutes/Exits: Areexitdoors marked witha readily visible sign-_ Are"EXIT"lights fully illuminated -_ Areegressroutes arranged and maintained sofreeand unobstructed -_ Emergency lighting installed -_-,-,-----,--_,---_ Do aisleways and walkways have items protruding into them -_ (attachment 4) C.Housekeeping: Areshelfareaskept orderly sothat items arenot stacked at a height in which theare not secured ---,...-,--,...-,--,------,---------------Istrash accumulating inthework area-_ Are computer printouts accumulating intheworkarea-----,---,,...-,-_ Are mailing envelopes and plastic envelopes accumulating inthe area -_ Are tables usedas storage-.__-:-::-:,...-,--:--:-,..-_ Are boxes accumulating underneath deskand tables -_ Are boxes under tables anddesks overflowing -_ Arepop cans and/orother materials accumulating inthe area-_ D. Fire Prevention: Are fire extinguishers mounted,unobstructed andwhen possible marked overhead - _ Are fire extinguishers charged,taggedand sealed (inspected regularly)-_ E.Facilities: Is thearea illumination adequate----,-,-,...-,-_ Isthearea ventilation sufficient to minimize vapors -_ ADDITIONAL COMMENTS .._---------------------------- (attachment 4) Safety / Health Inspection Checklist Architectural/Structural group Exits: Y N Exitsare postedwith working illuminated exit signs Exitdoor of roomor spaceto be hinged Exitdoor accessand discharge arefreeof obstruction Fall Protection:(guard railing) Y N All open sided,4' or higher platforms have standardtop,mid andbottom rails All top railsare42"above the floor Vertical support postfor railing are4 1/2"centerto center maximum Rope chain railing arein position witha minimum sag Intermediate rails halfway between top rail andfloor Floors: Y N Floor holesare covered and flip doorsareindown position Floorsare clean and orderly with aisleways free of obstruction Floorsare dryor nonslip surfaces are provided Floorsare even,without abrupt changes in elevation Caution striping is provided at tripping hazardsand hazardous machinery Aisles are marked to define storageareasand pedestrian walkways Ladders: Y N Laddersare ingood working condition without damaged or brokenrungs Vertical ladder rails extension isat least42" above landing or platform Top rung ofladder is level with platform or landing Fixedladderis free of obstruction on eithersidewhen climbing Stairs: Y N Handor guard rails areoneachsideofstairwhen height isfouror more risers Stairandstairguard rail isingood repair Structural Requirements: (attachment 4) Y N Columns, shelving, walls, pallet or cantilever racks are free of damage Storage racks and shelving contain all required bracing and supports Signs posting capacity are on storage shelving,cantilever or pallet racks Signs posting capacity are on storage platforms and mezzanines Signs posting capacity are on cranes, hoist,jacks and other lifting devices Overhead obstruction height are posted with caution markings Safety I Health Inspection Checklist Electrical Engineering Group Light Fixtures: Y N Light fixtures are guarded and in good repair Light fixtures are secured and supports are in good repair Explosion prooflight fixtures are provided in hazardous areas Power Panel,Outlets and Switches Y N Panels contain no unused openings Receptacle,switch,junction box and panel covers are covered and free of damage . Electrical conduit is continuous from fitting to fitting and secured in position Unobstructed access (36" clear minimum)is maintained in front of panels Panel fronts are kept clean and clear All panel boards and disconnect switches are labeled Electrical panel board covers, latches and screws are in good repair Panel labels are on alltooling load centers Conduits and Wiring: Y N All wiring is covered and in good repair Conduit knock-out plugs are provided and in place Flexible power cords are in good condition, not subject to physicaldamage All power cords are ofthe grounded type Allscrews, bolts and fittings are in place as required to secure equipment •Safety I Health Inspection Checklist (attachment 4) Environmental!Equipment Engineering Flammable Liquids: Y N Flammable liquids are storedin approved storage cabinets All chemical containers are labeled Flammable liquids of one gallon or moreare handled in safety cans Chemical containers are closed whennot inuse Protective equipment isusedby employees handling flammable or toxic chemicals Hazardous Materials: Y N Verify use in controlled areasperMSDS Employees' exposureisat acceptable levels Proper labels identify hazardous materials Hazardous materials arestored properly Disposalprocedureis documented and followed per safety regulations Unusedhazardous materials containers are closed andstoredis appropriate area Proper separation of hazardous materials is maintained Hazardous communication program identifies chemicals used in workplace, their proper storage,handling,cleanupandover exposure risk Area Hygiene: Y N Emergency eyewash andshowerare closeto hazardous material handling areas Ventilation isadequatefor removing vaporsfrom hazardous materials area Cleanarea freeof obstruction is provided Spill pickupprocedureis documented andinuse by employees Bondingand grounding are maintained to prevent buildup ofstatic electricity Combustible!Flammable Waste: Y N Material separation is provided fromacids Daily disposal logandprocedureare maintained by employees Combustible material drums aregrounded Combustible material drums and containers are stored in explosion proof area Proper caution labeling isused ("Flammable keep fire away"and"No Smoking") Controlled environment storageis provided for temperature sensitive materials HazardousWaste Management: • (attachment 4) Y N Wastein closed containers Containers correctly labeled Hazardouswaste local identified Employees trained inwaste disposal Emergency procedures established Safety I Health Inspection Checklist Machine Guarding General: Y N Adequate clearance between machines are maintained to ensure safe operation All machine safeguards are secured inplace All machines are equipped with point of operation safeguards Only authorized personnel are permitted accessto machine danger zones Machines have instructions for usepostedat operator station Warning signs describing dangerzones shall beposted around machinery Machinery is secured to building surfaces to prevent movement Employees have properPPEfor working on machinery Machines are locked out or taggedout priorto cleaning or repair Pointof Operation: Y N All shafts,gears,belts,sprockets,pulleys andother moving partsare enclosed Maximum openings at pointsof operation do not exceed1/4" Maximum openings at nippointsdo not exceed 1/4" Nippoints of moving linkages,belt,gear andchaingear drives areguarded Unused portionofbandsawandjig saw blades is provided with appropriate guard Controls: Y N Foot controlsareguarded against inadvertent actuation Machine controls are mounted locations not subject to inadvertent operation Flying Chips or Sparks Shield: Y N Chipguardsare installed on machines that produce chips,sparks or splashes Brokenor missing chipguardsare repaired or replaced (attachment5) CITY OF MARYSVILLE EMPLOYEE SAFETY TRAINING CHECKLIST «(or Supenisor use) Employee Name ----,-ID#_ Department-New Employee -__Transfer -__ Start Date -_/_/_Position -_ Pleasecheckall safetyrelatedtopics in whichthis employee willneedto receive in accordance wilhlhejobpositiontheyare working in.Itemslistedon frontpagearesafetytopicsall City Employees should receiveduring orientation.Thosetopics listedonbackpagearedepartment specific.Pleaseremita copytothe Personnel Departmentand SafetyOfficer *Accident Prevention Program *Hazardous Communication (Right to Know) *MSDS *Emergency Action Plan *Fire Prevention Plan *Electrical Safety *Back care &Lifting *Office Safety *Ergonomic Program *Personnel Protective Equipment Program *Bloodborne Pathogens (exposure level low _)(policy &video only) Exposure level (high _ )(HBV Vaccination _ Declination _) ifvaccination shot series -1._/-1_2,_1_1_3._1_1_Titertest-1_I_ Date Received / /--- //--- //--- //--- / /--- _/_/- //--- //--- //--- //--- _/_/- • NOTE:(Those employees classified Exposure level high will start offwith the policy & video training and will have to attend the first scheduled training for the high risk classification) (attachment5) "First Aid *CPR *Airborne Pathogens (exposurelevellow _)(policy only) Exposure level (high_) (TB test _'_'_) *Flagger Certification *Hearing Conversation &Testing *Lockout/Tagout Program *Fall ProtectionProgram "Chlorine Program / /--- //--- _/_/- / /--- / /--- / /--- / /--- //--- //--- *Respiratory Protection Program (policy only) Job may potentially require use of respirator __ List potential types of respirators _ Fit test required __dates offit test _ Supervisors signature x Date _/_/_• *Scott AirPack quarterly Training *Confine SpaceProgram Entrant &Attendant Entry Supervisor Rescue *Trenching andExcavationprogram *Defensive Driving /Vehicle inspection *Forklift Certification *PowerHandTools *Machine Guarding *Hoist,Cranes &BoomProgram //--- //--- / /--- //--- / /--- _/_/- / /--- //--- / /--- / /--- (attachment 6) HAZARD CONDITION I SAFETY SUGGESTION ~ection I and II must be completed and forwarded to Risk Manager within 3 days of date reported •See Reverse Side for Routing Instructions SECTION I (to be completed by person taking report) PERSON REPORTING HAZARD OR SUGGESTION: Narne :~.._-."-..,..".-.,,-,.,,.;-_-.,,---e..,.,-.,,--r-:-- Address:.,.....:.--'----e..,.,--e..,.,--e..,.,----- Department:__-.,,-,.....:.-'---__ Phone:------'--------'-- ['j Employee Accident [)Public Safety .:.:~ NATURE OF REPORT:T)Employee Safety []Nuisance SPECIFIC·Ji,O~TIO~·:·•••••·..·..•...•..·. A.D';teR~Po~e4:_·"-'-,··.~."'···--e..,.,,.....:.,.....:.,--,.....:.--e..,.,_,.....:._-'---,--,----e..,.,__-'-----e..,.,--e..,.,,--_Time:.,.....:.,.....:.,.....:.,.....:.__ >..D.N2e(s)Of~erSOn(S)InVolv~<......•..Age Address".. -_.--.-. .'.Age".Address· Phone: .Department:,...·"_·~~~,--_-'---~~~-'----'---__ ...Department:. ..~: .Infl~iio~r~U;~(Itg:-'-,·.··.··-'-,f7···-'----'----'---_ .Completed by:. SECTION II (To be completedby responding Department Head)..Date received:__-'---,.....:.-"--'----,-'. What corrective mdas;;r~swer6tiucenota~sistaiJce given?(ifnone,pl~ase explain]~:-:-~-'---__ ..Department Head:-'-,·-'----'----'---,.....:.,--_-"'-Date:__'--_'--""';- FINAL REVIEW (Tobe completed by Risk Manager)Date Received:.:-'----,-----'----'----'--- RiskManager__,.....:.-'---:-:--"-,.....:.,.....:._ Date and time of medical attention '---_ Physician and hospital _ Social Security Number Supervisor Location/Jobsite Days Date, Time and to Whom Reported Date/Time of Incident Job Position Title What were you doing when you were injured? How did accident happen? What part of your body did you injure? What are your injuries?Give details Names of witnesses Possible preventative measures _ e:.-:....:.._.:....-.:...----:----:-_---:...::....-----...:c.---:.-~__'___'__=~~_'___'_____'_r:__~___,I Employee Signature 1L.._D_a_te ~ (attachment 8)SUPERVISOR'S INVESTIGATION REPORT I.DIPLOI"EE'S L.\ST X ..\.\IE FIRST XA.\IE ~II 2.SOCIAL SECL1UTY )'l:~IBER REGL'LAR OCCl'PATIOX 4.OCCL1'ATIOX WORKED WHEX c\Jl'RED 5.I:_:Jl'RY DATE 6.I:_:Jl'RYTI~IE 8.DEPARnIE:_:T 9.EXACT LOCATJO:_:OF ACCrDE:_:T OR £:\1'OSL'RE 00:_:PRnIlSE o OFF PRE~IISE 10.TYPE OF I:_:Jl'RY(ILL~ESS)..\.'\D BODY HRTS I:_:Jl'RED II.OL,CO~IE CODE' 12.SPECifiC JOB BEIXG DO~E AT TI~IE Of ACCrDE~T (EX'HOOh:ISG L'POF LO.-\D.LO.-\DISG TRL'C"-CH..\.'\G"G CABLE.ETC.) IJ.WHAT OCCL'RRED'?DESCRIBE I~SEQl'ESCE (I)E~IPLOYEE'S LOC.UIOS ASD POS[TIO~.(2)HOW HESHE WAS DOf.\G THE TASh:(J) WHAT OCCl'RRED TO TRIGGER THE ACCrDEST.(4)THE TYPE OF ACCrDEST ASD CO),'T..\CT AGE:_:T.ASD IF HCESSARY.(5)GII'E B..\Ch:GROL'KD f.\FOR.\LUIO:-;) 14.CO),TKT AGE),,_ 15. CheckTvpe of Accident Struck By _Struck Against Contact By Contact With _ Trapped 111 _Caught In _Caught Between _ Same L~,".:I Fall Different Level StrainExertion _Exposure To OiherThan Above 16,\I'H..\T COSDITIO~OF TOOLS.EQL1P~IE:_:TOR JOB SITE CACSED 17.WH..\T DID THE E~IPLOYEE DO OR FAIL TO DO THAT CAUSEDeORCO~TRIBLl'ED TO THE ACCIDE),,?BE SPECIFIC OR CO)"RIBL'TED TO THE ACCIDE),'T?BE SPECIFIC. ______________________0''0''"______________________o xoxa 18.\\'H,H CA!.'SED OR CO:_:TRIBL,ED TO ABO\'E Li\S.-IfE COSDITIO~?19.WHAT CAL'SED OR f.\FLUE:_:CED ABOI"L'l'S.-IfE ACTIO:-;(S)" CHECh:ALL THAT APPLY...\.,\S\I·ER O~LY IF 16 APPLIES.CHECh:ALL THAT APPLY ...\.'>:SWER OSLY IF 17 APPLIES.. Detective via normal use 9 Exposure to heatcold Unaware of ha:=:ud 9 Fatigue influenced acnon Detective via abuse misuse 10 Poor preventive maim -,Did no!know safe procedure W.RL"r.d.:r the influence" SJ.fety inspection failure:II Ventilation defect -1 Low level job skill II Impaired ..-ision -•Housekeeping failure I'Caused by other employee •Ignored known h4ZJ.Id I'Unpaired hearing--~"Illumination defect U Caused by employee -;Tried to save rime -13 Other ph~.,icJ.I condmon -6 Faul~dc:si£:l I.Cause other than above -6 Tried to avoid etlort I.CAuse other than above -7.Faulty construction -7 Tried to avoid discomfort -S Exposure to corrosion 15.Unable to determine -S.Illness influenced action I~Lneble to determine 20.What action has been taken (X) or \\1111x taken (J)[0 prevent recurrence?(~rark all that apply) R~tr.sw cnicn of pe~or.(s)involved lob SJ.l~ty analySIS ordered _3 DISCIpline of pe~on(s)involved 4 Preventive instruction of others _~Job reJSS1~er:.l of employee _0 brfQ\"ed inspectrcn procedure 7 lmpro\d deara:?prccedcre S S.lfcty guarddevice if'oStalld 9 Protective equip.required 10 TooL equi;J repair replace It"Improve storage 1:"Ehminate congestion 13 Better design ccnstracucn lJ Lse of sJ.!ety marenals supphes I ~Improved ilharunaucn 16.Improved ventilation 17 Standardrze job prccecve 1S Reducucn or'noise vibraucn 19 Better temperature control _::0 Correction of other then above :1 DES('RIBE DETAiLS OF CORRECTr\"E ACT10~T.-\.t,,;,E;-.;OR PL.\~:'''ED .,.PERSOS RESPO~SIBLE FOR PL..\.''''ED COR.RECTII'E ACTIO~ ,•.f.\\'ESTIG.UED BY (SIGSATL'RE ..\.'\D POSITIO~) 2).WIT:-:ESS(ES) 25.RE\lE\I'ED ..\.'\D APPRO\'ED BY (SIG:_:ATL'RE ,.\.'\D POSITIO~) o AT SiTE 0 OIT SITE DATE ·Ol'Tco:\rE CODES"Enter all that apply.1.fataJjl~"2.:"\0 Los!Work DcysL...:.;,""""'-3. Lost Work Days ,••,··.·~CPu~s~Ofan'L,estlg~tiLiS'to f nd 'tbecausI ofallaccidcntandpre\~lltfurtbcroccurrenc~s.notlO'".'.;'" ,•.,fixblanleAnunbiased approach is necessary to obtain objectivdin~ings,.'' ".~. What unsafe conditions ol~lrisafea~tioiin(Jerec~used by~llil~~party.e.g.,other contrad~rsof ' 'another firm's employees').,;r.:>"', 'If possible.interview injured workers at~be scen~bfill6aCC1dent and:'\\~lkthWUgh"a re-enactmen:}Be ,careful not to repeat the act that caused the injun.';/',"'"'" Privacy is important during interviews.Inte~ie\I~'ltdessesL atatime Talk with anyone who has knowledge of the accident.even if they did not acniallywitness tbemishap.Express sincere appreciation [0 anyone who helped with the investigatioll,'.:,, . ......'... Record names.addresses and statements ofwitnesses,_t~nsld~r~ngsigned.dated statements iffa~ts'," arc unclear or an clement of controversv exists, • :.:>~:.:.:~:.~..:~.:..~"::'... If a third party or defective product contributed to the accident, save ariye\'idence It could be critical to the recoverv of claim costs, In major incidents. use sketches. diagrams and photos to documentdek~ilsgraphically,Take measurements when appropriate,'" Define corrective action that should be taken [0 prevent recurrence.\\no wil]be responsible for this action and when must it be completed?Ever,investigation should include an action plan, (attachment 9) Departrnent of Labor and Industries Oivision of Consultation &Compliance COMPETENT PERSON EVALUATION FALL RESTRAINT &FALL ARREST Thisis achecklist which has been devised to help/assist the employer determine if the person he/shehas designated asa COMPETENT PERSONis competent within the description andintentof the FAll.RESTRAINT ANDFALL ARREST STANDARD,WAC 296-155-24503 (7). 1Length ofexperience infall protection ;Position \Lengthoftime with employer i\._-----------'--------------'-----------_./ \Dateofevaluationby employer ('Employee's name TRAINING: (Doesthe designated individualhave training jn'; YES NO Use of fall protection equipment C::J 0 Inspection requirements of fall protection equipment :..····1 r..·..) Maintenance of fall protection equipment r..·..·)[""····1 Storage of fall protection equip ["....)0 Identifying fall hazards C::J r·····"} Requirements of the fall restraint &fall arrest standards r···..·)r.:::J Current First Aid ,)r.:::J<__...i KNOWLEDGE: /\,Does the jndjvidua!have knowledge about YES NO Fall hazards r )0 Use of protective systems r )I::::J Requirements of the standards r ··'0 Residual risk classifications r '0 Fall protection work plans r )1.......\ Emergency removal C::J r'-"} Line capacity f·)I::::J i ~._.,__ _,/1 AUTHORITY: YES o ;<••••••••••••••••••••••••••••••••••••••_••__... ....I!!ll:s the designated individual have auIhority to: Take prompt corrective measures to eliminate existing and predictable hazards? . Stop work until hazards are corrected or eliminated or controlled and remove i employees from the hazardous area until proper systems are in place?r ·..)r ·), \._/ COMMENTS: .........................................................................................................................................................................._: "YES NO ) 0 0 Do you consider the individual 10 be COMPETENT withinthe requirements ofthe FALL RESTRAINT AND FALL ARREST STANDARD? IF NOT, WHY? Areas to be strengthened: ~------------------------------------- i········································:·_··········j ~······..·..···..·..··..····1 ~_······i .................................................................................................._; :: i _1 i,.._-----------------------------------<(\, i EmployerlRepresentallves Signature j \.~-. F417-102-000 ccmpeiem person evaluation 7-94 COflJinw:on TI:VI:TSt:if more space is Mt:ded • I. PURPOSE HAZARD COMMUNICATION POLICY (City WidePolicy) A.In order to comply with the Hazard Communication standard form WAC 296-62-054 through 296-62-5427,the City of Marysvillehas updated the following written Hazard Communication policy. B. Allcitywide work locations and departments are required by law to be involvedwith this program. The written program willbe availablein the City Safety officer for review by interested employees. C. The basic goal of the ChemicalHazard Communication standard isto ensure that both employers and employees know about chemical work hazards and how to protect themselves. The results should be a reduction of illnessand injurieswhich could result from chemical exposures. D. The program may also assist with disposal of chemical materials and abatement. In addition, there is potential for finesfrom a non-compliance violation. E. This program establish uniform requirements which ensure that the hazards of all chemicals imported into, produced, or used in the work place are evaluated, and that this hazard information is transmitted to the affected employers. F. The program ensures that allemployers receive information they need to inform and train their employees properly and to design and put in place employee protection programs. It also provides necessary hazard informationto employees so that they can participate in, and support these protective measures. G. This standard incorporates a downward flow of information form the producers of chemicals, to the employers, and finally to employees.Producers of chemicalshave the primary responsibility of generating and distributing information while the users of chemicals must obtain the information and submit it to their own employees.In general, there are six main areas which the City must address in order to comply with this standard: 1. Inventory/identification of chemicalsat each City work location. 2. Training. 3. Material Safety Data Sheets (MSDS) 4. Labeling requirements 5.Hazardous Non-Routine Job Functions 6. Written program II. REQUIREMENTS A.Inventory/Identification -Each location must: 1. Conduct a walk-through inventory for chemicalsin all departments, keep the inventory list on file,and send a copy to the City Safety Officer. 2. Determine the common name of the chemical or product. 3.Appropriately labelthe product. 4. Determine the location, storage, and proper use of that product. 5. Annually update their ChemicalInventory. 6.Employee Training Requirements 7. The City Safety Officer willbe responsiblefor coordinating the employee-training program. The City Safety Officerwillensure that all program elementsspecified below will be carried out. 8.Prior to starting work, each new employee of the City will attend a safety and health orientation inconjunction with their Benefits orientation that includes the following information and training: a) General training that must be conducted for all employees withinthe City; b) An overview of the requirements contained in the Hazard Communication Standard; c) The location and availability ofthe written Hazard Communication Program; d) How to reduce or prevent exposure to hazardous chemicals through the use of control procedures, work practices, and personal protective equipment; e) The steps that Snohomish county has taken to reduce or prevent over- exposure to chemicals; f)How to read labelsand reviewthe MSDS's to obtain hazardous information. 9. Upon arriving at the work site, the new employee will receive an orientation by the supervisor that includesthe followinginformation and training: a) The chemicalspresent in specificworkplace operations; b) Any physicaland health effects of hazardous chemicals; c) The methods, observations, and the technique used to determinethe presence of hazardous chemicals in the workplace; d)Procedures to follow ifthe employeesare over exposed to chemicals; e) The location ofMSDS filesand the written Hazard communication program at the work site. 10.Prior to introducing a new chemicalinto any city location, each employeeat that location who will be working in or around that chemical must be given information and trained as outlined above for that new chemicalhazard by their Supervisor. 11.Material Safety Data Sheets (MSDS) 12. The City Safety Officeris responsiblefor the establishment and monitoring of the Citywide MSDS program. The City SafetyOfficer will make sure procedures are developed to obtain the necessary MSDS's and each location Supervisor or designee will review incoming MSDS's for new or significant safetyand health information. They will see that the new information is passed on to any affected employees. 13. The master set ofMSDS's willbe kept inthe City Safety Officer. In those cases where satellite City locations are conducting their own purchasing or products, the Supervisor in charge of the Material Safety Data sheets at that location is responsible for ensuring an MSDS is received with the product and forwarding a copy to the City Safety Officer. The MSDS's at each location willbe kept at the facility's mainfirst-aid stations, in the employee lunchroom, or in an agreed upon central location that is in plainview and accessibleto all employees at alltimes. 14.MSDS's willbe availableto allemployees during each work shift.If anMSDS is not available, immediatelycontact your supervisor or the City Safety Officer. IS.Ifan updated MSDS has not been received for 5 years, one shall be ordered from the manufacturer. 16.MSDS's for materials no longer used or MSDS's that are replaced by an update shall be forwarded to the City Safety Officerfor storage. 17. Multiple employer work locations: Field personnel need not have Material Safety Data Sheets with them as long as they are operating out of a central location on a day to day basis. However, in the event that there is a satellite location where employees do not return to the shop or location where the MSDS's are stored, Material Safety Data Sheets should be taken to that satelliteworksite, as copies. 18.Because the City of Marysvillehas multiplefacilities,it isrequired that each major location have MSDS's availableto their work force which are specificto the type of work being conducted. 19.MSDS's must be readily accessibleto employees. 20. Any flammable chemical or product,(anythingwith a flashpoint below 100 degrees Fahrenheit) must be stored ina flammablecabinet, or approved storage area for flammables. B.Container Labeling 1.It is the Supervisor's responsibilityto ensure that each chemical container has its original label intact. If the labelis illegible or missing,continue on to the next step. 2. Identify the product. 3. Determine the warning hazard or hazards. 4. Provide the manufacturer's mane and address 5. The City employee who is conducting purchasing for individual divisionshallbe responsible for verifyingthat allcontainers of chemicalsreceived for use are clearly labeled as to its contents, and that an MSDS is received with the product. C.NOTE:Supervisors must ensure that chemicals are not released into the workplace without an MSDS on hand for that product. a) A City employee from each divisionwill then ensure that allsecondary b) containers are labeledwith either an extra copy of the manufacturer's labels c) that have the identity and the appropriate hazard warning. 2.Hazardous Non-Routine Job Functions 3. Periodically, some City employees are required to perform hazadous 4. non-routine tasks, Some examples of non-routine tasks include: confinedspace 5. entry, tank cleaning, and paintingin confined spaces.Prior to starting work on such 6.projects,each affected employee shall be given information by their immediate Supervisor about the hazardous chemicals he or she may encounter during such an activity. This information will include specific chemical hazards,protective and safety measures the employee can use, and steps the City is using to reduce the hazards,includingventilation,respirators,or presence of another employee and empergency procedures. NOTE: Each Department has a site specific written program • L-_ WRITIEN HAZARD COMMUNICATION PROGRAM PublicWorks Department 11 ..GENERAL POLICY· To ensure that information about the dangers of all hazardous chemicals within the Public Works Department are known by all employees and to comply with Washington Administrative Code rylJAC)296-62-054,Hazard Communication,the following program has been established. .All employees within the Public Works Department will participate in this program. Program training will be conducted by the Division Supervisor or Safety Representative on all new employees first day of work. Thereafter,the Public Works Department will review and update the program annually as a part of a mini-monthlySafetyMeeting. The Public Works Director is responsible that the Hazard Communication Program be conducted in accordance with the rules and regulations set forth by the State of Washington and the City of Marysville. The Division Supervisor will verify that all hazardous chemical containers received for use will be clearly labeled as to the contents, note the hazard warning and list the name and address of the manufacturer. The Division Supervisor will ensure that if a secondary container is used,it has a copy of the original label attachedto it. The Division Supervisor will review the labeling policy annually and update if required. hazcom.wrVdiskette Page I 13.MATERIAL SAFETY DATA SHEETS (MSDS);~;~>I The Division Supervisor is responsible for establishing and monitoring the departments MSDS program, ensuring procedures are developed to obtain the necessary MSDS. The Division Supervisor will review incoming MSDS for new or significant health and safety information. This information will be passed on to all Public Works Department employees. Copies of the MSDS are on file in a red binder located in the lunchroom, and Division Supervisor's Office. This file is available to all employees during each work shift. If an MSDS is not available or missing,contact the Division Supervisor immediately. Periodically,employees are required to perform hazardous non-routine tasks. Some examples of non-routine tasks are confined space entry, chlorine handling, spray tank cleaning, application of herbicide chemicals and clean-up of the chemical storage area. Prior to starting any work on such tasks, each affected employee will be given information about the hazardous chemicals they may encounterduring such activity. This information will include specific hazards involved, protective and safety measures the employees must use. This would include proper ventilation, use of personal protective equipment, presenceof other employees and emergency procedures. IS.'·CONTRACTORcEMPLOYEES·...'..~.' It is the responsibility of the Public Works Superintendent to provide contractors information about the hazardous chemicals that they may encounter while performing their job. This information will be given to all contractors prior to contract work beginning. hazcom.wrUdiskette Page2 ....:....:'....: The Hazard Communication Standard is the name for WAC 296-62- 054,which implements the portion of the Wprker and Community Right to Know Act relating to the workplace.Passed by the State Legislature in 1984,the code sets requirements for information and training on hazardous chemicals present in the workplace.The following is a list of requirements contained in the Hazard Communication Standard; A.List all hazardous chemicals inthe workplace. B.Update the list as needed. C.Provide MSDSfor all hazardous chemicals. D.Ensure proper labeling onall containers that hold hazardous chemicals. E.Provide specific information concerning the hazard communication standard. F.Familiarize employees with different typesof chemicals andthe hazards associated with them. G.Inform employees onthe hazards of performing non-routine tasks. H.Train employees howto detect thepresenceor release of hazardous chemicals inthe workplace. I.Train employees about proper work practices and personal protective equipment to keep them safe while working with or around hazardous materials. J.Train employees on appropriate first-aid procedures,emergency procedures and the likely symptoms of overexposure to hazardous chemicals. hazcom.¥niIdiskette Page 3 • K. Explanation of labels and warnings. L.Where to obtain MSDS information and how to read them. M. Train new employees on the hazards before they start work. N. Identify new hazardous materials before they are introduced into the workplace. O. Inform employees of new hazards on existing hazardous chemicals when we learn of them. 7.<HAZARDOUS:CHEMICALSPRESENTAN ';YHEi~~:t; .'.·..'...:W ORKPLA GE:".:,~>;}i·~"-·."·.....'\::,:.!~.',...:~r::i<,X';;~t~l~~~&~ The following is a partial list of products that are considered hazardous. A complete list of the hazardous chemicals present in the workplace are listed in the MSDS file. Acids, adhesives, aerosols, battery fluids, catalysts, caustics, cleaning agents, chlorine,degreasing agents, detergents,flammables,foaming resigns, fuels, fungicides, industrial oils,insecticides,herbicides, janitorial supplies, lacquers, office copier chemicals,paints, pesticides, process chemicals, shellacs,solvents,surfactants, varnishes,water treatment and wood reservatives ..:....::....:=:-"-:-'..::....:...::..:...:..,:.:..:.:....:..::....:...~~...,..,.---.....,.".~="'";7'l8··.··.··~~~~t60'sNgHHEE~~1~~IS~S·OF . Hazardous chemicals can be dangerous in many ways: A.Toxic -Most chemicals are toxic at some level of exposure. If allowed to enter the body through the nose, mouth or skin, they can make you sick, Fumes, dust and vapor from toxic materials can be especially harmful because they can be inhaled and pass quickly from the lungs to the bloodstream, allowing the poisons to circulate throughout the body. hazcom.lNTiIdiskette Page4 ---~~~~~~~~~~~~~-------~~~~-~I B.Corrosive -Materials like strong acids and bases can eat right through other substances, includinq your clothing. If splashed on the skin or eyes, they can cause serious burns. Some of these materials can break down into poisonous gases making them doubly hazardous. C.Explosive -Some materials can explode when they are exposed to heat or flame. Included in this category are materials like flammable liquid and compressed gases, which can explode under certain conditions. D.Flammable -This category includes all materials that catch fire quickly, burn rapidly, spread quickly and give off intense heat. Many .materials used and stored in the workplace are flammable inclUding fertilizers,solvents and lubricants. E.Reactive -These materials have to be isolated, stored in special containers, and used with extreme caution.Some can burn when exposed to air or water and some when mixed with other substances. It's important to note that reactive materials do not have to be near heat or flames to burn. They burn spontaneously.They can also give off vapors that can be hazardousif inhaled. Mild Poisoning: Fatigue Headache Dizziness Blurred Vision Sweat and Salivation Nausea and Vomiting Stomach Cramps and Diarrhea Moderate Poisoning: Unableto Walk Weakness Chest Discomfort Muscle Twitches Constrictionof Pupils of the Eyes Earlier symptoms become more severe hazcom.WTildiskette Page 5 Severe Poisoning: -------------------- Unconsciousness Severe Constriction of Pupils MuscleTwitches Secretions from the Mouth and Nose Breathing Difficulty DEATH IF NOT TREATED Containers that show signs of leakage. Strange odors. Sheens of oils or petroleum products on wet pavements. 11 ~~:'HOWT0·HEb.oCE'OR4RREV6NT;~EX:PGSl:JRE~~.·,,~·),.'.[OlHAMRQoti$\dH6MtcALs.t~i~:~i1~~;liij~.0i~~ff,*£*lg~1 Control measures including having the herbicide / chemical storage area and chlorine rooms locked when not in use, having cleaning products in cabinets under sinks and having the mechanic's shop locked when not in use. Work practices include proper training in the use of chemicals, understanding the hazards involved, reading the label and comprehending the MSDS. Personal Protective Equipment include respirator, chemical gloves, disposablechemical suits, waterproof boots and eye protection. hazcom.wrildiskette Page 6 --------_.-- 12. STEPS THE DEPARTMENT HAS TAKEN TO ..., REDUCE OR PREVENT EXPOSURt TO ....,' HAZARDOUS CHEMICALS ..:~ This training program. Provide personal protective equipment to employees. Provide a safe working environment. Spill containment procedures. The Division Supervisor is responsible for spill containment. Methods of containment include the use of Haz-Sorb pillows and floor dry. Once spill is absorbed,clean-up materials are placed into heavy duty plastic bags and sealed Division Supervisor will call "Keep It Clean Recycling"for pick up and proper disposal. Call 911 if spill can notbe contained safely. A.Chemicals inthe eyes: 1.Do not rub the eye(s). 2.Hold the eyelid(s)open and flush eyes with eye wash or clean water.Continue for 15-20 minutes. hazcom.wrildiskette Page 7 ---------------------- 3. If only one eye is affected, be sure not to contaminate the other eye. 4. Seek further medical attention. B. Chemicals on the skin: 1. Flush affected area thoroughly with lukewarm water for at least 5 minutes. Be sure to wash chemical away completely. 2. Remove clothing and jewelry from affected area. If clothing sticks to the affected area, do not try to remove it. 3. Seek further medical attention. C. Inhalation: 1. Move victim to fresh air immediately. 2. Get help. D.Ingestion: 1. Induce vomiting ONLY if instructed by the MSDS or the label. 2. Get immediate medical attention. IMPORTANT NOTES: For specific first aid information on a particular chemical,read the emergency instructions on the MSDS or the label. Report all injuries to the Division Supervisor and Safety Chairman as soon as possible. .;...•:::.. "-,'-, '..'\'..~".:'.", '-.":.115.HEADING····.O\BEliS·.,,:;.•.·· hazcom.wrildiskette Page 8 • ---------------------------------------------------------- Pay attention to the signal word on the label.Chemicals are classified into three different categories:Caution,Warning and Danger. Caution labels signifythe least toxic types of chemicals. Warning labels signify a middle range of toxicity. Danger labels tell that the product is at the highest levels of toxicity. As little as a drop can cause death if it were allowed to enterthe body. Keep in mind that all chemicals in the proper dose can be very dangerous . .Read all labels carefully.Remember that the label is the law.You must conform to all label directions inorder legally usethe product. If there is a label missing on a container,do not use the product. Inform the Division Supervisor or Safety Representative of any missing labels The following is a listof items thatwill be onthe label: A. What'sinthe container. 8.Possible hazards. C.Precautions you must take. D.The symptoms of over exposure. E.First-aid procedures. F.Where to find further information and instructions. G.Personal protective equipment to use. Use the above list on the sample label on the next page and find the appropriate information . hazcom.wrVdiskette Page 9 The Division Supervisor is responsible for establishing and monitoring the departments MSDS program,ensuring procedures are developed to obtain the necessary MSDS.The Division Supervisor will review incoming MSDS for new or significant health and safety information. This information will be passed on to all police department employees. ,. WRITTEN HAZARD COMMUNICATION PROGRAM POLICE DEPARTMENT 1.GENERAL POLICY To ensure that information about the dangers of all hazardous chemicals with the Police Department are known by all employees and to comply with Washington Administrative Code. (WAC)296-62-054,Hazard Communication, the following program has been established. All employees within the Police Department will participate in this program. Program training will be conducted bythe Division Supervisor or Safety Representative on all new employees first day of work,Thereafter, the Police Department will review and update the program annually as a part of a mini-monthly Safety Meeting. The Police Chief is responsible that the Hazard Communication Program be conducted in accordance with the rules and regulations set forth by the State of Washington and the City of Marysville. 2.CONTAINER LABELING The Division Supervisor will verify that all hazardous chemical containers received for use will be clearly labeled as to the contents, note the hazard waming and list the name and address of the manufacturer. The Division Supervisor will ensure that ifa secondary container is used,it has a copy ofthe original label attached to it. The Division Supervisor will review the labeling policy annually and update if required. 3.MATERIAL SAFETY DATA SHEETS (MSDS) Ie I 1 _ -2- Copies of the MSDS are on file in a red binder located in the resource center,and Division Supervisor's Office.This file is available to all employees during each work shift.IfMSDS is not available ormissing,contact the Division Supervisor immediately. 4.HAZARDOUS NON-ROUTINE TASKS Periodically,employees are required to perform hazardous non-routine tasks.Some examples of non-routine tasks are confined space entry,chlorine handling,spray tank cleaning,application of herbicide chemicals and clean-up of the chemicals storage area.Prior to starting any work on such tasks,each affected employee will be given information about the hazardous chemicals they may encounter during such activity.This information will include specific hazards involved, protective and safety measures the employees must use. This would include proper ventilation, use of personal protective equipment,presence of other employees and emergency procedure. 5.CONTRACTOR EMPLOYEES It is the responsibility ofthe Police Department Supervisor to provide contractors information about the hadous chemicals that they may encounter while performing theirjob.This information will be given to all contractors prior to contract work beginning. 6.OVERVIEW OF THE HAZARD C01V1MUNICATION STANDARD The Hazard Communication Standard is the name for WAC 296-62-054,which implements the portion of the Worker and Community Right to Know Act relating to the workplace.Passed by the State Legislature in 1984,the code sets requirements for information and training on hazardous chemicals present in the workplace.The following is a list of requirements contained in the Hazard Communication Standard; List all hazardous chemicals in the workplace. Provide MSDS for all hazardous chemicals. Ensure proper labeling on all containers that hold hazardous chemicals. Update the list as needed. Provide specific information concerning the hazard communication standard. Inform employees on the hazards of performing non-routine tasks. Familiarize employees with different types of chemicals and the hazards associated with them . Train employees how to detect the presence or release of hazardous chemicals in the workplace. A. B. C. D. E. F. •G. H. • -3- 1.Train employees about proper work practices and personal protective equipment to keep them safe while working with or around hazardous materials. 1.Train employees on appropriate first-aid procedures,emergency procedures and the likely symptoms of overexposure to hazardous chemicals. K.Explanation of labels and warnings. L.Where to obtain MSS information and howto read them. M.Train new employees on the hazards beforethey start work. N.Identify new hazardous materials beforethey are introduced into the workplace. O.Inform employees of new hazards on existing hazardous chemicals when we learn of them. 7.HAZARDOUS CHEMICALS PRESENT IN TIffi WORKPLACE The following is a partial list of products that are considered hazardous. A complete list of the Hazardous chemicals present in the workplace are listed inthe MSDS file. Adhesives,aerosols,battery fluids, cleaning agents, detergents,flammable,fuels,janitorial supplies,'office copier chemicals and cap stun. 8.PHYSICAL AND HEALTH RISKS OF HAZARDOUS CHEMICALS Hazardous chemicals can be dangerous in many ways: A.TOXIC -Most chemicals are toxic at some level of exposure.If allowed to enter the body through the nose, mouth or skin, they can makeyou sick. Fumes, dust and vapor from toxic materials can be especially harmful because they can be inhaled and pass quickly from the lungs ,to the bloodstream,allowing the poisons to circulate throughout the body. B CORROSIVE -Materials like strong acids and bases can eat right through other substances, including your clothing.If splashed on the skin or eyes, they can cause serious burns. Some of these materials can break down into poisonous gases making them doubly hazardous. C.EXPLOSIVE -Some materials can explode when they are exposed to heat or flame. Included in this category are materials like flammable liquid and compressed gases,which can explode under certain conditions. -4- D.FLAMMABLE - This category includes all materials that catch fire quickly, bum rapidly, spread quickly and give off intense heat. Many materials used and stored in the workplace are flammable including fertilizers, solvents and lubricants. E.REACTIVE - These materials have to be isolated, stored in special containers,and used with extreme caution. Some can bum when exposed to air or water and some when mixed with other substances.It's important to note that reactive materials do not have to be near heat or flames to bum. They bum spontaneously.They can also give off vapors that can be hazardous if inhaled. 9.THE SYMPTOMS OF OVEREXPOSURE Mild Poisoning: 'Moderate Poisoning: Severe Poisoning: Fatigue Headache Dizziness Blurred Vision Sweat and Salivation Nausea and Vomiting Stomach Cramps and Diarrhea Unable to Walk Weakness Chest Discomfort Muscle Twitches Constriction of Pupils of the Eyes Earlier symptoms become more severe Unconsciousness Severe Constriction of Pupils Muscle Twitches Secretion from the Mouth and Nose Breathing Difficulty DEATH IF NOT TREATED 10.HOW TO DETERMINE THE PRESENCE OR RELEASE OF HAZARDOUSCHEMITCALS Containers that show signs of leakage. Strange odors. Sheens of oils or petroleum products on wet pavements. -5- 11.HOW TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS Control measures including having the herbicide I chemical storage area and chlorine rooms locked when not in use,having cleaning products in cabinets under sinks and having the mechanic'5 shop locked when not in use. Work practices include proper training in the use of chemicals,understanding the hazards involved,reading the label and comprehending the MSDS.. Personal Protective Equipment include respirator,chemical gloves,disposable chemical suits, waterproof boots and eye protection. 12.STEPS THE DEPARTMENT HAS TAKEN TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS This training program. Provide personal protective equipment to employees. Provide a safe working environment. Spill containment procedures. 13.SPILL CONTAINMENT PROCEDURES The Division Supervisor is responsible for spill containment.. Methods of containment include the use of Haz-Sorb pillows and floor dry. Once spill is absorbed,clean-up materials are placed into heavy duty plastic bags and sealed. Division Supervisor will call "Keep It Clean Recycling"for pick up and proper disposal. Call 9-1-1 is spill can not be contained safely. 14.PROCEDURES TO FOLLOW IF EMPLOYEES ARE OVER- EXPOSED TO HAZARDOUS CHEMICALS -6- A.Chemicals in the eyes: I.Do not rub the eye(s). 2.Hold the eyelid(s)open and flush eyes with eye wash or clean water. Continue for 15 - 20 minutes. 3.If only one eye is affected, be sure NQI to contaminate the other eye. 4.Seek further medical attention. B.Chemicals on the skin: I.Flush affected area thoroughly with lukewarmwater for at least 5 minutes. Be sure towash chemical away completely. 2.Remove clothing and jewelry from affected area.If clothing sticks to the affected area, do NQI try to remove it. 3.Seek further medical attention. C.Inhalation: 1.Move victim to fresh air immediately. 2.Get help. D.Ingestion: 1.Induce vomiting ONLY if instructed by the MSDS or the label. 2.Get immediate medical attention. IMPORTANT NOTES: For specific first aid information on a particular chemical, read the emergency instructions on the MSDS or the label. Report all injuries to the Division Supervisor and Safety Chairman as soon as possible. ·- e.-7- 15.READING LABELS Pay attention to the signal work on the label. Chemicals are classified into three different categories: Caution, Warning and Danger. Caution labels signify the least toxic types of chemicals. Warning labels signify a middle range of toxicity. Danger labels tell that the product is at the Keep in mind that all chemicals in the proper dose can be very dangerous. Read all labels carefully.Remember that the label is the law. You must conform to all label directions in order legally use the product.If there is a label missing on acontainer,do NQI use the product. Inform the Division Supervisor or Safety Representative of any missing labels. The following is a list of items that will be on the label: A.What's in the container. B.Possible hazards. C.Precautions you must take. D. The symptoms of over exposure. E.First-aid procedures. F. Where to find further information and instructions. F.Personal protective equipment to use. Use the above list on the sample label on the next page and find the appropriate information. -. WRITIEN HAZARD COMMUNICATION PROGRAM 1.GENERAL POLICY To ensure that information about the dangers of all hazardous chemicals within City Hall are known by all employees and to comply with Washington Administrative Code (WAC) 296-62-054, Hazard Communication,the following program has been established. All employees within City Hall will participate in this program. Training on this program will be conducted by the Assistant Personnel Director or City Hall Representative to the Safety Committee on a new employee's first day of work. Thereafter,the City Hall Representative to the Safety Committee will review and update the program annually as a part of a Mini-Monthly Safety Meeting. .The Assistant Personnel Director and Assistant to City Administrator are responsible that the Hazard Communication Program be conducted in accordance with the rules and regulations set forth by the State of Washington and the City of Marysville. 2,CONTAINER LABELING City Hall has a minimal number of hazardous chemicals represented by soaps, desk cleaners, air cleaners, and printer and copier toner, It is the policy of the safety respresentative to City Hall to ensure all chemical hazards remain in their original containers, clearly labeled with their hazard warning. 3.MATERIAL SAFETY DATA SHEETS (MSDS) The Assistant Personnel Director is responsible for establishing and monitoring the departments MSDS program ensuring procedures are developed to obtain the necessary MSDS. The Assistant Personnel Director will review incoming MSDS for new or significant health and safety information.This information will be passed on to all City Hall employees. Copies of the MSDS are on file in the City Hall Library. Revised 1996 This file is available to all employees during each work shift. If an MSDS is not available or missing,contact the Personnel Director or Assistant to City Administrator immediately. 4.CONTRACTOR EMPLOYEES It is the responsibility of the Assistant Personnel Director and/or Assistant to City Administrator to provide contractors information about the hazardous chemicals that they may encounter while performing their job.This information will be given to contractors before contract work is to begin. 5.OVERVIEW OF THE HAZARD COMMUNICATION STANDARD .The Hazard Communication Standard is the name for WAC 296-62-054,which implements the portion of the Worker and Community Right to Know Act relating to the workplace.Passed by the State Legislature in 1984, the code sets requirements for information and training on hazardous chemicals present in the workplace. The following is a list of requirements contained in the Hazard Communication Standard; A.List all hazardous chemicals in the workplace. B. Update the list as needed. C. Provide MSDS for all hazardous chemicals. D. Ensure proper labelling on all containers that hold hazardous chemicals. E. Provide specific information concerning the hazard communication standard. F. Familiarize employees with different types of chemicals and the hazards associated with them. G. Train employees how to detect the presence or release of hazardous chemicals in the workplace. Revised 1996 H.Train employees about proper work practices and personal protective equipmentto keep them safewhile working with or around hazardous materials. I.Train employees on appropriate first-aid procedures,emergency procedures and the likely symptoms of overexposure to hazardous chemicals. J.Explanation of labels and warnings. K.Whereto obtain MSDS and howto read them. L.Train new employees on the hazards before they start work. M.Identify new hazardous materials before they are introduced into the workplace. N.Inform employees of new hazards on existing hazardous chemicals when we learn of them. 6.HAZARDOUS CHEMICALS PRESENT INTHE WORKPLACE. The following is a partial listof products that are considered hazardous.A complete list of the hazardous chemicals presentin the workplace arelisted in the MSDS file. Aerosols,cleaning agents,degreasing agents,detergents,janitorial supplies, office copier chemicals,office printer chemicals. 7.PHYSICAL AND HEALTH RISKS OF HAZARDOUS CHEMICALS Hazardous chemicals can be dangerous in many ways: A.Toxic Mostchemicals are toxic at some level of exposure.If allowed to enterthe body through the nose, mouth or skin,they can make you sick.Fumes,dust and vaporfrom toxic materials can be especially harmful because they can be inhaled and pass quickly from the lungsto the bloodstream,allowing the poisons to circulate throughout the body. B.Explosive Revised 1996 Some materials can explode when they are exposed to heat or flame.Included in this category are materials like flammable liquid and compressed gases, which can explode under certain conditions. C.Flammable This category includes all materials that catch fire quickly, burn rapidly, spread quickly and give off intense heat. Many materials used and stored in the workplace are flammable including solvents and lubricants. 8. THE SYMPTOMS OF OVEREXPOSURE A. Mild Poisoning: Fatigue Headache Dizziness Blurred Vision Sweat and Salivation Nausea and Vomiting Stomach Cramps and Diarrhea B.Moderate Poisoning: Unable to Walk Weakness Chest Discomfort Muscle Twitches Constriction of Pupils of the Eyes Earlier symptoms become more severe C. Severe Poisoning: Unconsciousness Severe Constriction of Pupils Muscle Twitches Secretions from the Mouth and Nose Breathing Difficulty DEATH IF NOT TREATED Revised 1996 • 9.HOW TO DETERMINE THE PRESENCE OR RELEASE OF HAZARDOUS CHEMICALS Containers that show signs of leakage. Strange odors. Sheens of oils or petroleum products on wet pavements. 10.HOW TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS Control measures include having the janitorial items stored in the janitorial room and having cleaning products in cabinets under sinks when not in use. .Work practices include proper training in the use of chemicals,understanding the hazards involved,reading the label and comprehending the MSDS. 11. STEPS THE DEPARTMENT HAS TAKEN TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS This training program. Provide a safe working environment. 12.PROCEDURES TO FOLLOW IF EMPLOYEES ARE OVEREXPOSED TO HAZARDOUS CHEMICALS A.Chemicals in the eyes: Do not rub the eye(s) Hold the eyelid(s)open and flush eyes with eye wash or clean water. Continue for 15-20 minutes If only one eye is affected, be sure not to contaminate the other eye. Seek further medical attention. B.Chemicals on the skin: Revised 1996 Flush affected area thoroughly with lukewarm water for at least 5 minutes. Be sure to wash chemical away completely. Remove clothing and jewelery from affected area. If clothing sticks to the affected area, do not try to remove it. Seek further medical attention. C. Inhalation: Move victim to fresh air immediately. Get help. D. Ingestion: Induce vomiting ONLY if instructed by the MSDS or the label. Get immediate medical attention. IMPORTANT NOTES: For specific first-aid information on a particular chemical,read the emergency instructions on the MSDS or the label. Report all injuries to the Assistant Personnel Director and Assistant to City Administrator as soon as possible. 15. READING LABELS Pay attention to the signal word on the label.Chemicals are classified into three different categories;Caution,Warning and Danger. Caution labels signify the least toxic types of chemicals. Warning labels signify a middle range of toxicity. Danger labels tell that the product is at the highest levels of toxicity. As little as a drop can cause death if it were allowed to enter the body. Keep in mind that all chemicals in the proper dose can be very dangerous. Revised 1996 • Read all labels carefully.Remember that the label is the law. You must conform to all label directions in order legally use the product. If there is a label missing on a container, do not use the product. Inform the Assistant Personnel Director or Assistant to City Administrator of any missing labels The following is a list of items that will be on the label: A.What is in the container. B.Possible hazards. C.Precautions you must take. D. The symptoms of overoxposure. E.First-aid procedures. F.Where to find further information and instructions. G.Personal protective equipment to use. Revised 1996 WRITTEN HAZARD COMMUNICATION PROGRAM Planning/Building Department 11.·..GENERALPOLICY ... To ensure that information about the dangers of all hazardous chemicals within the Planning/Building Department are known by all employees and to comply with Washington Administrative Code (WAC) 296-62-054, Hazard Communication, the following program has been established. All employees within the Planning/Building Department will participate in this program. Program training will be conducted by the Supervisor or Safety Representative on all new employees first day of work.Thereafter,the Planning/Building Department will review and update the program annually as a part of a mini-monthly Safety Meeting. The Planning/Building Director is responsible that the Hazard Communication Program be conducted in accordance with the rules and regulations set forth by the State of Washington and the City of Marysville. • The Supervisor will verify that all hazardous chemical containers received for use will be clearly labeled as to the contents,note the hazard warning and list the name and address of the manufacturer. The Supervisor will ensure that if a secondary container is used, it has a copy of the original label attached to it. The Supervisor will review the labeling policy annually and update if required. hazcom.wrtldiskette Page I • The Supervisor is responsible for establishing and monitoring the departments MSDS program,ensuring procedures are developed to obtain the necessary MSDS. The Supervisor will review incoming MSDS for new or significant health and safety information.This information will be passed on to all Planning/Building Department employees. Copies of the MSDS are on file in a red binder located in the Code Enforcement Officers work station.This file is available to all employees during each work shift.If an MSDS is not available or missing, contact the Supervisor immediately. Employees within this department are usuallynot involved in any non- routinetasks exposingthem to hazardous contaminants. It is the responsibility of the Supervisor to provide contractors information about the hazardous chemicals that they may encounter while performing their job. This information will be given to all contractors prior to contract work beginning . hazcom.wriJdiskette Page 2 6.OVERVIEW OF THE HAZARDCOMMUNICATIOI\n•·.·.··•.·istAN DAR 0 <.'-i/,'.",.·..c')i··i "..·.·)}1:.J~~1~~i The Hazard Communication Standard is the name for WAC 296-62- 054, which implements the portion of the Worker and Community Right to Know Act relating to the workplace, Passed by the State Legislature in 1984, the code sets requirements for information and training on hazardous chemicals present in the workplace.The following is a list of requirements contained in the Hazard Communication Standard; A.List all hazardous chemicals in the workplace. B. Update the list as needed. C. Provide MSDS for all hazardous chemicals. D. Ensure proper labeling on all containers that hold hazardous chemicals. E. Provide specific information concerning the hazard communication standard. F. Familiarize employees with different types of chemicals and the hazards associated with them. G. Inform employees on the hazards of performing non-routine tasks. H. Train employees how to detect the presence or release of hazardous chemicals in the workplace. I.Train employees about proper work practices and personal protective equipment to keep them safe while working with or around hazardous materials. J.Train employees on appropriate first-aid procedures, emergency procedures and the likely symptoms of overexposure to hazardous chemicals. hazcom.wrUdiskette Page 3 • K. Explanation of labels and warnings. L.Where to obtain MSDS information and howto read them. M. Train new employees on the hazards before they start work. N. Identify new hazardous materials before they are introduced into the workplace. O. Inform employees of new hazards on existing hazardous chemicals when we learn of them. The following is a partial list of products that are considered hazardous. A complete list of the hazardous chemicals present in the workplace are listed in the MSDS file. Aerosols,cleaning agents, degreasing agents, detergents, janitorial supplies, office copier chemicals, office printerchemicals. 8.c'PHYSIGALAND HEALTH,'RISKs.:QFd. •..•..I-IAZARbbUS-CHEMICAL:S.·:;;~i.;U,<.{;",<.•• Hazardous chemicals can be dangerous in manyways: A.Toxic -Most chemicals are toxic at some level of exposure.If allowed to enter the body through the nose,mouth or skin,they can make you sick. Fumes, dust and vapor from toxic materials can be especially harmful because they can be inhaled and pass quickly from the lungs to the bloodstream, allowing the poisons to circulate throughout the body. hazccm.wri/ciskette Page 4 B.Corrosive -Materials like strong acids and bases can eat right through other substances, including your clothing. If splashed on the skin or eyes, they can cause serious burns. Some of these materials can break down into poisonous gases making them doubly hazardous. C.Explosive - Some materials can explode when they are exposed to heat or flame. Included in this category are materials like flammable liquid and compressed gases, which can explode under certain conditions. D.Flammable - This category includes all materials that catch fire quickly, burn rapidly, spread quickly and give off intense heat. Many materials used and stored in the workplace are flammable including fertilizers,solvents and lubricants. E.Reactive -These materials have to be isolated, stored in special containers, and used with extreme caution.Some can burn when exposed to air or water and some when mixed with other substances. It's important to note that reactive materials do not have to be near heat or flames to burn. They burn spontaneously.They can also give off vapors that can be hazardous if inhaled. Mild Poisoning: Fatigue Headache Dizziness Blurred Vision Sweat and Salivation Nausea and Vomiting Stomach Cramps and Diarrhea Moderate Poisoning: Unable to Walk Weakness Chest Discomfort Muscle Twitches Constriction of Pupils of the Eyes Earlier symptoms become more severe hazcom,wri/diskette Page 5 Severe Poisoning:Unconsciousness Severe Constriction of Pupils MuscleTwitches Secretions from the Mouth and Nose Breathing Difficulty DEATH IF NOT TREATED • Containers that show signs of leakage. Strange odors. Sheens of oils or petroleum products on wet pavements. Control measures including having the herbicide / chemical storage area and chlorine rooms locked when not in use, having cleaning products in cabinets under sinks and having the mechanic's shop locked when not in use. Work practices include proper training in the use of chemicals, understanding the hazards involved, reading the label and comprehending the MSDS. Personal Protective Equipment include respirator,chemical gloves, disposable chemical suits, waterproof boots and eye protection. hazcom.wrildiskette Page6 • This training program. Provide personal protective equipment to employees. Provide a safe working environment. Spill containment procedures. 13.:;SPllL,·CONTA1NMENT;;:PROGEDURES'~:,)§!c.:)1~~~~~ .....~-",".~.".".-:..'-,-.-."..,--,'.",- ' ..",•.:".'",.,..-_.".•.~~';";..:.".-,,"!'I~..,:'-'. The Supervisor is responsible for spill containment. Methods of containment include the use of Haz-Sorb pillows and floor dry.. Once spill is absorbed,clean-up materials are placed into heavy duty plastic bags and sealed Division Supervisor will call "Keep It Clean Recycling" for pick up and proper disposal. Call 911 if spill can not be contained safely. 14.':'PROCEDURES TO'EOLLOWIFjEMP,lOYEES1tii ·······.A RE'OYER EXPOSED ;t6HAZA'F{i5£~:US:;;!';~"!:;;'J-1~~k% '..;'CHEMICALS .'.'..'.·····>,·-:>r·'?<'!Yt1=;':!Yf A Chemicals in the eyes: 1,Do not rub the eye(s). 2. Hold the eyelid(s) open and flush eyes with eye wash or clean water.Continue for 15-20 minutes. hazcomwri/oiskette Page 7 • 3. If only one eye is affected, be sure not to contaminate the other eye. 4. Seek further medical attention. B.Chemicals on the skin: 1. Flush affected area thoroughly with lukewarm water for at least 5 minutes. Be sure to wash chemical away completely. 2. Remove clothing and jewelry from affected area. If clothing sticks to the affected area, do not try to remove it. 3. Seek further medical attention. C. Inhalation: 1. Move victim to fresh air immediately. 2. Get help. D. Ingestion: 1. Induce vomiting ONLY if instructed by the MSDS or the label. 2. Get immediate medical attention. IMPORTANT NOTES: For specific first aid information on a particular chemical, read the emergency instructions on the MSDS or the label. Report all injuries to the Supervisor and Safety Chairman as soon as possible. hazcom.wrVdiskette Page 8 Pay attention to the signal word on the label.Chemicals are classified into three different categories: Caution, Warning and Danger. Caution labels signify the least toxic types of chemicals. Warning labels signify a middle range of toxicity. Danger labels tell that the product is at the highest levels of toxicity. As little as a drop can cause death if it were allowed to enterthe body. Keep in mind that all chemicals in the proper dose can be very dangerous. Read all labels carefully.Remember that the label is the law. You must conform to all label directions in order legally use the product. If there is a label missing on a container, do not use the product. Inform the Supervisor or Safety Representative of any missing labels The following is a list of items that will be on the label: A.What's in the container. B. Possible hazards. C.Precautions you must take. D. The symptoms of over exposure. E. First-aid procedures. F. Where to find further information and instructions. G. Personal protective equipment to use. Use the above list on the sample label on the next page and find the appropriate information. hazcom.wrildiskette Page 9 WRITTEN HAZARD COMMUNICATION PROGRAM 1.GENERAL POLICY To ensure that information about all the potential dangers and exposure to hazardous chemicals within the Parks &Recreation Department are known by all employees and to comply with WAC 296-62-054 the following program has been established. All employees within the city will participate in the program. Training on this program will be conducted by the Parks and Recreation Director and department supervisors. Training is to be initiated on the first day of employment.Supervisory staff will be required to review the information annually. The Parks and Recreation Director is responsible for the Hazard communication program in accordance with the regulatory procedures as set forth by the State of Washington and the City of Marysville. 2.CONTAINER LABELING Supervisors will insure that all chemical containers acquired for use will be clearly identified and labeled as to the contents.Supervisors will ensure that if a secondary . container is used it has a copyof the original label attached. 3.MATERIAL SAFETY DATA SHEETS (MSDS) The Parks Foreman and safety representative are responsible for the updated maintenance of the MSDS program ensuring procedures are developed to ensure access and safety to information. Copies of all MSDS information is located in the Maintenance building in a marked red binder. If material is missing or not available on any item please contactthe Parks Foreman.. 4.HAZARDOUS NON-ROUTINE TASKS Periodically employees are asked or required to perform non routine tasks. Some examples of non routine tasks are: confined space entry, spray tank cleaning, application of fertilizers or chemicals. Prior to starting any work on such tasks employees will be given information pertaining to the applicable materials. This information will include specifics about hazards involved, protective and safety measures the employee must use. This would include proper ventilation, use of protective equipment,presence of other employees and emergency procedures. It is incumbent for all employees to be aware that if a non routine task is asked that they review the completescope of work with the supervisor. 5.CONTRACTOR EMPLOYEES It is the responsibility of the Parks and Recreation Supervisory staff to provide contractors information about hazardous chemicals or materials they may encounter while performing their job. 6.OVERVIEW OF THE HAZARDS OF COMMUNICATION STANDARD The Hazard Communication Standard in the name for WAC 296-62-054,which implements the portion of the Worker and Community Right to Know Act relating to the workplace. Passed by the State Legislature in 1984, the code sets requirements for information and training on hazardous chemicals present in the workplace. The following is a list of requirements contained in the Hazard Communication Standard: A.List all hazardous chemicals in the workplace. B.Update the list as needed. C. Provide MSDS for all hazardous chemicals. D. Ensure proper labeling on all containers that hold hazardous chemicals. E.Provide specific information concerning the hazardous communication standard. F. Familiarize employees with different types of chemicals and the hazards associated with them. G. Inform employees on the hazards of performing non routine tasks. H. Train employees before they start work on how to detect the presence or release of hazardous chemicals in the workplace. I.Train employees about proper work practices and personal protective equipment to keep them safe while working with or around hazardous materials. J.Train employees on appropriate first aid procedures, emergency procedures and the likely symptoms of overexposure to hazardous chemicals. K.Explanation of labels and warnings. L.Where to obtain MSDS and how to read them. M. Identify new hazards and materials before they are introduced in the workplace. 7.HAZARDOUS CHEMICAL PRESENT IN THE WORKPLACE The following is a list of products that are considered hazardous. A complete list of hazardous chemicals present in the workplace are listed in the MSDS book. Acids,adhesives,aerosols,battery fluids,catalysts,caustics,cleaning agents, degreasing agents,detergents,flammables, foaming resins, fuels, oils,fungicides, insecticides,herbicides,janitorial supplies, lacquers, paints, office copier chemicals, toners, pesticides, process chemicals, shellacs, solvents, surfactants, varnishes, water and wood treatment preservatives. 8.PHYSICAL AND HEALTH RISKS OF HAZARDOUS CHEMICAL Hazardous chemicals can be dangerous in many ways: A. Toxic: Most chemicals are toxic at some level of exposure.If allowed to enter the body through the nose, mouth or skin, they can make you sick. Fumes, dust and vapor from toxic materials can especially be harmful because they can be inhaled and pass quickly from the lungs to the bloodstream, allowing the poisons to circulate throughout the body. B. Corrosive: Materials like strong acids and bases can eat through other substances, including your clothing.If splashed on the skin or in the eyes, they can cause serious burns. Some of these materials can break down into poisonous gases making them additionally hazardous. C. Explosive: Some materials can explode when they are exposed to heat or flame. Included in this category are materials like flammables liquid and compressed gases, which can explode under certain conditions. D. Flammable: This category includes all materials that catch fire quickly and give off intense heat. Many materials used and stored in the workplace are flammable including fertilizers, solvents and lubricants. E.Reactive: These materials have to be isolated and stored in special containers and used with extreme caution. Some can bum when exposed to air or water and some when mixed with other substances. Its is important to note that reactive materials do not have to be near flames to burn. They burn spontaneously. They can also give off vapors that can be hazardous if inhaled. • 9. THE SYMPTOMS OF OVEREXPOSURE Mild Poisoning: Fatigue, headaches, dizziness, blurred vision, sweat and salivation, nausea and vomiting, stomach cramps and diarrhea. Moderate Poisoning:Unable to walk,weakness,chest discomfort,muscle spasm,constriction of pupils, earlier symptoms become more severe. Severe Poisoning:Unconsciousness,Severe constriction of pupils, muscles twitches, secretions from the mouth or nose, respiratorydifficulty, DEATH IF NOT TREATED. 10.HOW TO DETERMINE THE PRESENCE OR RELEASE OF HAZARDOUS CHEMICALS A.Containers show signs of leak. B.Strange Odors. C. Sheens of oils or petroleum products on wet pavements. 11. HOW TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS Control measures including having fertilizer room or facility locked when not in use, having cleaning products in cabinets under sinks and having the maintenance facility locked when not in use. Work practices include proper training in the use of chemicals,understanding the hazards involved, reading the label and comprehending the MSDS. Personal protective equipment include respirator,chemical gloves,disposable chemical suits,waterproof boots and eye protection. 12. STEPS THE DEPARTMENT HAS TAKEN TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS A. This training program. B. Provides personal protective equipment to employees. C. Provide a safe working environment. D. Spill containment procedures. • 13.SPILL CONTAINMENT PROCEDURES The Parks Foreman and Director are responsible for all spill containment. Methods of containment include use of Haz-Sorb pillows and/or floor dry. Once the spill is absorbed, clean-up materials are placed into heavy duty plastic bags and sealed.The responsible individual will call County recycling for pick up and proper disposal. Call 911 if spill cannot be contained safely. 14.PROCEDURES TO FOLLOW IF EMPLOYEES ARE OVEREXPOSED TO HAZARDOUS CHEMICALS: A.Chemicals in eye(s): 1. Do not rub the eye(s). 2. Hold the eyelid(s) open and flush eyes with eye wash or clean water. Continue for 15-20 minutes. 3. If only one eye is affected, be sure not to contaminate the other eyes. 4. Seek further medical attention. B. Chemicals on the skin: 1. Flush affected area thoroughly with lukewarm water for at least 5 minutes. Be sure to wash chemical away completely. 2. Remove clothing and jewelry from affected area. If clothing sticks to the affected area,do not try to remove it. 3. Seek further medical attention. C. Inhalation: 1. Move victim to fresh air immediately. 2. Get help. D.Ingestion: 1.Induce vomiting ONLY if instructed by the MSDS or the label. 2. Get immediate medical attention. IMPORTANT NOTES: For specific first-aid information on a particular chemical,read the emergency instructions on the MSDS or the label. Report all injuries to the Parks & Recreation Director as soon as possible. 15. READING LABELS Pay attention to the signal work on the label.Chemicals are classified into three different categories;Caution,Warning and Danger. Caution labels signify the least toxic types of chemicals. Warning labels signify a middle range of toxicity. Danger labels tell that the product is at the highest levels of toxicity. As little as a drop can cause death if it were allowed to enter the body. Keep in mind that all chemicals in the proper dose can be very dangerous. Read all labels carefully.Remember that the label is the law. You must conform to all label directions in order legally use the product. If there is a label missing on a container,do not use the product. Inform the Parks &Recreation Director or Park Foreman of any missing labels. The following is a list of items that will be on the label: A.What is in the container. B.Possible hazards. C. The symptoms of overexposure. E.First-aid procedures. F.Where to find further information and instructions. G.Personal protective equipment to use. Use the above list on the sample label on the next page and find the appropriate information. (6;JU-:') WRITTEN HAZARD COMMUNICATION PROGRAM 1.GENERAL POLICY To ensure that information about the dangers of all,hazardous chemicals within the Golf Department are known by all employees and to comply with Washington Administrative Code (WAC)296-62-054, Hazard Communication,the following program has been established. All employees within the Golf Department will participate in this program. Training on this program will be conducted by the Golf Course Superintendent or Assistant Superintendent on a new employees first day of work.Thereafter,the Golf Department will review and update the program annually as a part ofa Mini-Monthly Safety Meeting. The Golf Course Superintendent is responsible that the Hazard Communication Program be conducted in accordance with the rules and regulations set forth by the State of Washington and the City of Marysville. 2.CONTAINER LABELING The Golf Course Superintendent will verify that all hazardous chemical containers received for use will be clearly labeled as to the contents, note the hazard warning and list the name and address of the manufacturer. The Superintendent will ensure that ifa secondary container is used, it has a copy of the original label attached to it. The Superintendent will review the labelling policy annually and update if required. 3.MATERIAL SAFETY DATA SHEETS (MSDS) The Superintendent is responsible for establishing and monitoring the departments MSDS program ensuring procedures are developed to obtain the necessary MSDS.The Superintendent will review incoming MSDS for new or significant health and safety information.This information will be passed on to all Golf Department employees. Copies of the MSDS are on file in a red binder located in the lunchroom. This file is available to all employees during each work shift.If an MSDS is not available or missing,contact the superintendent immediately. 4.HAZARDOUS NON-ROUTINE TASKS Periodically,employees are required to perform hazardous non-routine tasks.Some examples of non-routine tasks are;confined space entry, spray tank cleaning,application of fertilizer and chemicals and clean-up of the fertilizer/chemical room.Prior to starting any work on such tasks, each affected employee will be given information about the hazardous chemicals they may encounter during such activity.This information will . include specific hazards involved,protective and safety measures the employees must use.This would include proper ventilation,use of personal protective equipment,presence of other employees and emergency procedures. 5.CONTRACTOR EMPLOYEES It is the responsibility of the Golf Course Superintendent to provide contractors information about the hazardous chemicals that they may encounter while performing their job.This information will be given to contractors before contract work is to begin. 6.OVERVIEW OF THE HAZARD COMMUNICATION STANDARD The Hazard Communication Standard is the name for WAC 296-62- 054,which implements the portion of the Worker and Community Right • to Know Act relating to the workplace.Passed by the state Legislature in 1984,the code sets requirements for information and training on hazardous chemicals present in the workplace.The following is a list of requirements contained in the Hazard Communication Standard; A.List all hazardous chemicals in the workplace.. B.Update the list as needed. C.Provide MSDS for al/hazardous chemicals. , D.Ensure proper labelling on all containers that hold hazardous chemicals. E.Provide specific information concerning the hazard communication standard. F.Familiarize employees with different types of chemicals and the hazards associated with them. G.Inform employees on the hazards of performing non-ruotine tasks. H.Train employees how to detect the presence or release of hazardous chemicals in the workplace. I.Train employees about proper work practices and personal protective equipment to keep them safe vl/hile working with or around hazardous materials. J.Train employees on appropriate first-aid procedures,emergency procedures and the likely symptoms of overexposure to hazardous chemicals. K.Explanation of labels and warnings. • L.Where to obtain MSDS and how to read them. M.Train new employees on the hazards before they start work. N.Identify new hazardous materials before they are introduced into the workplace. O.Inform employees of new hazards on existing hazardous chemicals when we learn of them. . 7.HAZARDOUS CHEMICALS PRESENT IN THE WORKPLACE The folloWing is a partial list of products that are considered hazardous. A complete list of the hazardous chemicals present in the workplace are listed in the MSDS file. Acids,adhesives,aerosols,battery fluids,catalysts,caustics,cleaning agents,degreasing agents,detergents,flammables,foaming resigns, fuels,fungicides,industrial oils,insecticides,herbicides,janitorial supplies,lacquers,office copier chemicals,paints,pesticides,process chemicals,shellacs,solvents,surfactants,varnishes,water treatment and wood preservatives. 8.PHYSICAL AND HEALTH RISKS OF HAZARDOUS CHEMICALS· Hazardous chemicals can be dangerous in many ways: A.Toxic Most chemicals are toxic at some level of exposure.If allowed to enter the body through the nose,mouth or skin,they can make you sick. Fumes,dust and vapore from toxic materials can be especially harmful because they can be inhaled and pass qUickly from the lungs to the bloodstream,allowing the poisons to circulate throughout the body. B.Corrosive Materials like strong acids and bases can eat right througth other substances,including your clothing.If splashed onthe skin or eyes,they can cause serious burns.Some of these materials can break down into poisonous gases making them doubly hazardous .: C.Explosive Some materials can explode when they are expqsed to heat or flame, Included in this category are materials like flammable liguid and compressed gases,which can explode under certain conditions. D.Flammable This category includes all materials that catch fire quickly,burn rapidly, spread quickly and give off intense heat.Many materials used and stored in the workplace are flammable including fertilizers,solvents and lubricants. E.Reactive These materials have to be isolated,stored in special containers,and used with extreme caution.Some can burn when exposed to air or water and some when mixed with other substances.It's important to note that reactive materials do not have to be near heat or flames to burn.They burn spontaneously.They can also give off vapors that can be hazardous if inhaled. 9.THE SYMPTOMS OF OVEREXPOSURE Mild Poisoning: Fatigue Headache Dizziness Blurred Vision Sweat and Salivation Nausea and Vomiting Stomach Cramps and Diarrhea Moderate Poisoning: Unable to Walk Weakness Chest Discomfort Muscle Twitches Constriction of Pupils of the Eyes Earlier symptoms become more severe Severe Poisoning: Unconsciousness Severe Constriction of Pupils Muscle Twitches Secretions from the Mouth and Nose Breathing Difficulty DEATH IF NOT TREATED 10.HOW TO DETERMINE THE PRESENCE OR RELEASE OF HAZARDOUS CHEMICALS Containers that show signs of leakage. Strange odors. Sheens of oils or petroleum products on wet pavements. 11.HOW TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS Control measures including having the Fertilizer Room locked when not in use,having cleaning products in cabinets under sinks and having the mechanic's shop locked when not in use. Work practices include proper training in the use of chemicals, understanding the hazards involved,reading the label and comprehending the MSDS. Personal Protective Equipment include respirator,chemical gloves, disposable chemical suits,waterproof boots and eye protection. 12.STEPS THE DEPARTMENT HAS TAKEN TO REDUCE OR PREVENT EXPOSURE TO HAZARDOUS CHEMICALS This training program. Provides personal protective equipment to employees. Provide a safe working environment. Spill containment procedures. 13.SPILL CONTAINMENT PROCEDURES The Golf Course Supt.and/or Asst.is responsible for spill containment. Methods of containment include the use of Haz-Sorb pillows and floor dry. •Once spill is absorbed,clean-up materials are placed into heavy dUty plastic bags and sealed Sup!.or Asst will call Keep It Clean Recycling for pick up'and proper disposal. Call 911 if spill can not be contained safely. 14.PROCEDURES TO FOLLOW IF EMPLOYEES ARE OVEREXPOSED TO HAZARDOUS CHEMICALS A.Chemicals in the eyes: Do not rub the eye(s) Hold the eyelid(s)open and flush eyes with eye wash or clean water. Continue for 15-20 minutes If only one eye is affected,be sure not to contaminate the other eye., Seek further medical attention. B.Chemicals on the skin: Flush affected area thoroughly with lukewarm water for at least 5 minutes.Be sure to wash chemical away completely. Remove clothing and jewelery from affected area.If clothing sticks to the affected area,do not try to remove it. Seek further medical attention. C.Inhalation: Move victim to fresh air immediately. Get help. D.Ingestion: Induce vomiting ONLY if instructed by the MSDS or the label. Get immediate medical attention. IMPORTANT NOTES: For specific first-aid information on a particular chemical,read the emergency instructions on the MSDS or the lab~1. Report all injuries to the Golf Course Superintendent as soon as possible. 15.READING LABELS Pay attention to the signal word on the label.Chemicals are classified into three different categories;Caution,Warning and Danger. Caution labels signify the least toxic types of chemicals. Warning labels signify a middle range of toxicity. Danger labels tell that the product is at the highest levels of toxicity. As little as a drop can cause death ifit were allowed to enter the body. Keep in mind that all chemicals in the proper dose can be very dangerous. Read all labels carefully.Remember that the label is the law.You must conform to all label directions in order legally use the prodoct If there is a label missing on a container,do not use the product.Inform the Supt.or Asst of any missing labels • The following is a list of items that will be on the label: A.What is in the container. B.Possible hazards. C.Precautions you must take. D.The symptoms of overoxposure. E.First-aid procedures F.Where to find further information and instructions. G.Personal protective equipment to use Use the above list on the sample label on the next page and find the appropriate information . Page 12 •Specimen Label *..c e....c IN CASE OF AN EMERGENCY endangering life or property Involving this product,call collect 517-636-4400 AGRICULTURAL CHEMICAL Do Not Ship or Store with Food,Feeds, Drugs,or Clothing SeeSide Panel for Important Use Precautions STATEMENT OFPRACTICAL TREATMENT:In CBSe of contact, immedialelyflusheyeswithplenty of waterfor at least15minutesandgetmedicalattention promptly.Flush skinwithwaterandgetmedicalattention if signs ofIrritation develop.11 swallowed, prompllydrink a largequantityof milk. egg whites, gelatin solution or, if these are not available, drink large quantities of water.Avoid alcohol. Calla physician. Physical or Chemical Hazards Do Not Cut or Weld Container. Environmental Hazards Keep out at lakes, streams or ponds.Do not contaminate water when disposing of equipment washwaters. NOTICE Read and understand the entire label before using. Use only according to label directions. Before buying or using this product, read "WARRANTY LIMITATIONS ANDDISCLAIMER"elsewhereon thislabel.If terms are not acceptable, return unopened package at once to seller for full refund of purchase price paid.Otherwise.use by the buyer or any other user constitutes acceptance of the terms underWARRANTY LIMITATIONS AND DISCLAIMER. nfront* Herbicide DANGER PELIGRO: PRECAUCION AL USUARIO: Si usted no lee ingles,no use este produeto basta que la eliquetaIehaya side explicada ampliamente. PRECAUTIONARY STATEMENTS Hazards to Humans and Domestic Animals CAUSES IRREVERSIBLE EYE DAMAGE.MAY CAUSE ALLERGIC SKIN REACTION (CONCENTRATE PRODUCT ONLY)•HARMFUL IF ABSORBED THROUGH SKIN, OR IF SWALLOWED OR INHALED Do Not Getln Eyes. On Skin,Or Clothing o Wear Goggles Or Face Shield And Rubber Gloves When Handling 0 Avoid Breathing Vapors 0 Wash Thoroughly With Soap And Water After Handling And Before Eating Or Smoking 0 Remove Contaminated Clothing And Wash Before Reuse ~ote To Applicator:In The Dilute Mix, No Skin Reaction Is Expected When Used As Directed Forthe Control of Annual and Perennial Broadleaf Weeds in Ornamental Turf To be used only underthe direct supervision of commercial applicators responsible forturf weed control programs. Active Ingredient(s): Triclopyr(3,5,6-trichloro-2-pyridinyloxyaceticacid). as the triethylamine salt .•..........33.0% Clopyralid (3.6-dichloro-2-pyridinecarboxylicacid),as lhe triethylamine salt 12.1 % Inert Ingredient(s):54.9% ACID EQUIVALENT: Triclopyr23.7% - 2.25 Ib/galaClopyralid7.9%·0.75 Ib/gal •EPA Regislralion No. 464-644 E.P.A.Est. 464·MI·1 KEEP OUT OF REACH OF CHILDREN Material safety data sheet checklist Each item below must be provided on every MSDS. I. 2. 3. 4. 5. 8. 9. 10. II. 12. 13. •• Product or chemical identity used on the label Name,address and phone number for hazard and emergency information Date of MSDS preparation Chemical and common names of hazardous ingredients Note:This includesall hazardous ingredients which comprise J percentor greater ofthe composition,exceptfor chemicals identifiedas carcinogens, whichmustbelisted if the concentrations are0.1%or greater.Anychemical ingredient..even if lessthanJ%ofa mixture(orlessthan O.J%for a carcino- gen),mustbe listedintheMSDS if thereisevidencethatthe ingredientis]could bereleasedfrom themixturein concentrations which wouldexceedestablished "acceptable"exposure limitsor if the ingredients(s) couldpresentahealth hazardto employees. WISHA permissible exposure limit (PEL), American Conference of Governmental Industrial Hygienists (ACGIH)threshold limit value (TLV) and other applicable limits Physical and chemical characteristics,such as vapor pressure and flash point Physical hazards,including the potential for fire,explosion and reactivity Primary routes of entry into the body, such as inhalation,ingestion or skin absorption Acute and chronic health hazards,including signs and symptoms of exposure and medical conditions aggravated by exposure Carcinogenic hazard -National Toxicology Program (NTP) Annual Report on Carcinogens,International Agency for Research on Cancer (IARC)Monographs,or regulated by WISHA or OSHA tlQk:If a chemical is not carcinogenic or if thereisno information aboutits carcinogenicity,then information about item /0 doesn't have to be listed unless a blankis providedon theform. Emergency and first aid procedures Precautions for safe handling and use including hygienic practices,repair and maintenance,protective measures,and spilVleak clean-up Exposure control measures such as engineering controls,work practices and personal protective equipment 10 Complete information? Yes No ~~~~~~~~~~-- Section V -Reactivity Data Stabthty Unstable Slable Conditions 10 Avoid Incompatibility (Materiels to AVOid) Haza-cous Decomposition or 8yproduC1S 7 Hazardous Pofymenzation May Occur Will Nol Occur Conditions to Avoid Section VI - Health Hazard Data Roulels)01 Entry:Inhalation?8 Skin?Ingesllon? Heallh Hazards (Acute and Chronic) 9 10 NTP?rARC Monographs?OSHA Regulated? Signs and Symptoms of Exposure Medical Conditions Generally Aggravated by ExX'sureeEmelsency and For.'AId P,ocedule. 9 11 Section VII - Precautions for Safe Handling and Use Steps to Be Taken in Case Material Is Released Or Spilled 12 Waste Disposal MethOd Precautions to Be Taken in Handling and Stotlng Ot~er PrecautIons Section VIII -Control Measures Resplralory Protecucn (Speedy Type)13 local Exhaust Special M ech anieal (General) oiecuve Gloves ~l1e~Protective Clothing or Equipment 12 Olher Eye Protection Pase 2 Spec-at Fire FlgnMg Procedures er----------------- ef------------- Ole (oprlonarj UEl Other LrmJIS Recommended LEL ACGIH TLV 5 3 OSHA PEL SIgnature or P(ep~rer (optIonal) Telephone Number 'or Information Emergency Telephone Number Date Prepared Note:Blank spaces ara not pennated.If any item is not applicable.Of no informatIon is ~vailable.the space must be marked to indicate IMJ,' U.S.Department of Labor Occupational Safety and Health Administration (Non-Mandatory Form) Flammable limits 2 7 6 Haza~dous Components (Spe.;ifIC Chemical Identity:Common Name(s)) 4 IDENTITY (As Used on Label and USI)1 Manufacturers Name Section I Address (Number.suee:City.State,and liP Code) Section II - Hazardous Ingredients/Identity Information Solubillry In warer Appearance and Odor Section III -Physical/Chemical Characteristics Section IV - Fire and Explosion Hazard Data UnuSt;a:Fire anc E xpros.cn Hazards Balling POlm Specific Gravity (H2O.1) vaco-Pressure (mm Hg)6 Melting Poin1 VapOr Dens.ty lArR "1)Evaporation Aale .(Butyl Acetate.1)- Material Safety Data Sheet May be used 10 comply with ..OSHA"s Hazard Communication Standard. .29 CFA 1910.'200.Standard must be consulted for specific requirements. ~e.oro,juce locally),.,r-!,~~-.""-_. • CITY OF MARYSVILLE Personal Protective Equipment Policy I.General: The purpose of this policy is to describe and explainwhen the use of personal protective equipment shall be used. (a) The intent is to protect the employee and control the dangers of injury while working in hazardous conditions and to meet the requirements of the Washington Industrial Safety and Health Act. (b) This policy affects all employees. II.Maintenance: Protective equipment,including personal protective equipment for eyes, face, head, and extremities,protective clothing,barriers,protective shields, and respiratory devices shall be cleaned regularly and generally maintained in a sanitary, reliable working condition. III.Equipment and Usage: (a)Hard Hats: Shall be worn performing construction,repair,or inspection work in or on: 1.Construction areas where cranes, backhoes,scaffolding,and other overhead hazards exist. 2.Trenches and hazardous confined spaces. 3.Or wherever the supervisor,department director,or Safety Officer determines that a hazard exists from fallingor flying objects. 4.Hair netting and/or other such protection shallbe worn by and employee who has hair long enough to present a hazard while working around machinery. (b)Reflective clothing:Approved reflective and protective clothing willbe required when: 1.Employees working within the roadway or are exposed to vehicular traffic. 2.Employees working night time operations. 3.Or whenever the Supervisor or their designee determines that visibility danger is present. *Note: All flaggers shall have a flagging card issued by the proper authority. All flaggers will wear a hard hat,reflectorized outer garment and carry an approved sounding device.During emergency situations Police personnel are exempt when involved for traffic control.(It is recommended a reflectorized vest or coat should be used.) (c) Eye and Face Protection:Eye and face protectors shall be provided and worn where machines or operations present the hazard of flyingobjects, glare, liquids, injurious radiation or a combination of these hazards. *N ote:Prior to handling chlorine,refer to City Chlorine Program,Confined Space Entry,and Respiratory Program. (d)Respiratory Protection:Respirators shall be provided by the City of Marysvillewhen such equipment is necessary to protect the health of the employee. The employee shalluse the provided respiratory protection in accordance with the instructions and training received. (e) Full Body Harness and Lifelines: Where workers are employed above the floor, water surface, or the ground and it is impractical to provide temporary floors, staging, ladders, or scaffolds, safety belts, lifelinesor lifenets shall be provided and used by employees. No employee shall enter a sewer, sewer flue, storm sewer duct, waterline, tunnel or other similar places without first notifying his supervisor. He shallwear a fullbody harness with a lifeline attached,when conditions require it. The line shall be held by a fellow worker stationed at the opening which he enters. In such cases, signals shall be agreed upon and responded to immediately. Employees working over or on water, where a danger of drowning exists, shall wear a U.S. Coast Guard approved lifesavingdevice. (g) Shirts or Protective Clothing: Shirts or a reasonable substitute shallbe worn by all employees. No employee at any time shall work without some type of protective clothing above the waist. (h) Safety Shoes and Boots: When provided bythe City of Marysville,safety shoes or boots shall be worn at all times. (i) Safety Chaps: Shall be worn by operator anytime a chain saw isin use. G)Hearing Protection:Shall be worn when the noise level reaches: 85 dba - 8 hours 95 dba - 2 hours 105 dba - 1/2 hour over 105 dba (See attached exhibit "A"for Noise Survey of MarysvilleEquipment. As new equipment is purchased or replaced, it maybe added to the noise survey list.) IV.Responsibility: It shallbe the responsibility of the Supervisor to check that the required personal protective equipment is maintained properly, availableto, and used by the employee and allsafety precautions are in use, on alljob sites according to the procedures set forth in this policy. v.Disciplinary Actions: The City of Marysville is concerned about the safety of each employee on thejob site and his fellow crew members.Therefore,each employee shallbe made aware of this policy and supplied with the necessary protective equipment by their department supervisor. ----------------------------- -Verbal warning and supervisor record. -Counseling session and supervisor record. -Written warning procedures will be implemented through applicable employee's union contract or personnel rules . • Any supervisor not enforcing,or an employee not meeting the conditions ofthis policy,could facethe following: First Offense Second Offense Third Offense Exhibit "A" NOISE SURVEY RESULTS JD 310 -Backhoe #8 JD 510 Turbo #28 FMC Vanguard V3000SP #40 Ford 7610 #29 Vactor #44 - At control area - In front of truck Garbage truck Unit #506 - in rear operating controls Grader Street Department Mobil Sweeper -door open -door closed 75 dba 69 dba 95 dba 89 dba 83 dba 88 dba 100dba 98 dba 80 dba 94 dba Parks Toro riding lawn mower #44 89 dba Cushman 84 dba JDAMT622 90 dba Golf Course Jacobsen Turf Cat II DW220 -without blade engaged 87 dba - with blade engaged 92 dba Massey Ferguson 246 93 dbaeJD 3325 93 dba JD 2155 96 dba Weed Wacker 98 dba Backpack Blower 102 dba Jacobsen Green King 86 dba Cushman 80 dba Fire Department Rescue 614 - radio 110 dba - sIren 89 dba Aid Unit - Daisy - radio 89 dba - siren 96 dba Engine 623 -3000rpm 92 dba - radio 106 dba - sIren 108 dba Engine 3 -3000rpm 96 dba -SIren 116 dba City Hall Burster NOISE.DOC 82 - 84 dba Prepared by: Grace Georgio Labor and Industries :. CITY OF MARYSVILLE EXPOSURE CONTROL PLAN AND POLICY 1 • INTRODUCTION SECTION 1. SECTION 2. SECTION 3. SECTION 4. SECTIONS. SECTION 6. SECTION 7. SECTION 8. SECTION 9. SECTION 10. SECTION 11. SECTION 12. SECTION 13. SECTION 14. SECTION 15. TABLE OF CONTENTS EXPOSURE DETERMINATION BY JOB HBV VACCINATION FOLLOW-UP PROCEDURES AFTER POSSmLE EXPOSURE TO HIVIHBV SHARPS AND DISPOSABLE ITEMS LINENS AND LAUNDRY DISPOSABLE EQUIPMENT AND MATERIAL REUSABLEEQU~MENT HAND WASHING PERSONAL PROTECTIVE EQU~MENT HOUSEKEEPING General Policies Regulated Waste Other Regulated Waste DISPOSAL OF REGULATED WASTE SIGNS AND LABELING EDUCATION AND TRAINING OF EMPLOYEES MEDICAL RECORDS PROCEDURES IN THE EVENT OF PERSONAL EXPOSURE APPENDICES VACCINATION DECLINATION FORM A-I EXPOSURE INCIDENT INVESTIGATION FORM A-2 POST-EXPOSURE EVALUATION AND FOLLOW-UP CHECKLIST A-3 CLEANING SCHEDULE A-4 BLOODBORNE PATHOGENS TRAINING SESSION A-S HBV POSTING NOTICE A-6 2 CITY OF MARYSVILLE EXPOSURE CONTROL PLAN AND POLICY Resolution No._ A RESOLUTION OFTHECITYOF MARYSVILLE ADOPTING AN EXPOSURE CONTROL PLAN AS REQUIRED BY OSHAIWISHA FOR LAW ENFORCEMENT, CUSTODY OFFICERS AND OTHER SERVICE PERSONNEL. It isthe policy of the City of Marysville to provide a safe environment for employees which isas freeas possible from infection from the Hepatitis B virus and/or HIV. As such,all employees of the City of Marysville are required to knowand follow universal precautions as described bythe Centers for Disease Control.All employees whose tasks may expose them to blood,body fluids, or other potentially infectious materials (O.P.I.M.)shall be provided witha copy of these policies or shall have access to these policies. The following policies were adopted on,and shall be reviewed and/or updated at least annually. These policies shall alsobe reviewed and updated whenever the introduction of new or modified tasksor procedures warrant. Adopted this day of --',1993 Mayor ATTEST: City Clerk APPROVED ASTO FORM: City Attorney 3 Exposure Determination One ofthe keys to implementing a successful Exposure Control Planisto identify exposure situations employees may encounter.To facilitate thisinour operations,we have prepared an exposure control plan for eachworkgroupperthe following: Police Department: @ Job classifications in which a1l employees have occupational exposure to bloodbome pathogens. @ Job classifications in which some employees have occupational exposure to bloodbome pathogens. @ Tasksand procedures in which occupational exposure to bloodbome pathogens occur(thesetasksand procedures are performed by employees inthejob classifications listed.) PublicWorks: @ Job classifications in which all employees have occupational exposure to bloodbome pathogens. @ Job classifications in which some employees have occupational exposure to bloodbome pathogens. @ Tasks and procedures in which occupational exposure to bloodbome pathogens occur(thesetasksand procedures are performed by employees in thejob classifications listed.) Parks/Golf: @ Job classifications in which all employees have occupational exposure to bloodbome pathogens. @ Job classifications in which some employees have occupational exposure to bloodbome pathogens. @ Tasks and procedures in which occupational exposure to bloodbome pathogens occur (these tasksand procedures are performed by employees inthejob classifications listed.) ExecutivelFinance/CourtlPlanningIBuilding: @ Job classifications in which all employees have occupational exposure to bloodbome pathogens. @ Job classifications in which some employees have occupational exposure to bloodbome pathogens. 4 • @ Tasks and procedures in which occupational exposure tobloodbome pathogens occur (these tasks and procedures are performed by employees inthejob classifications listed.) The initial lists were compiled onor before April 1,1993.The City's Assistant Personnel Director or Safety Officer will workwith department heads and supervisors to revise and update these lists asour tasks,procedures,and classifications change. Policy Updated Date Department(s) 5 EXPOSURE DETERMINATION BY JOB DESCRIPTION Police Department The following employees perform tasksand duties which do or may expose them to bloodand/or other body fluids:(High Risk) PoliceOfficers As police officers,yourwork may involve contact with another person's body fluids. Since thesebody fluids may be infectious,youare considered to beat riskfor occupa- tional exposure to infectious disease.The environment youworkin provides unpredictable risksof exposure.Therefore,you should assume that all persons whose blood and body fluids thatyou come into contact with to be infectious. Officers shall givecareand aid to those persons requiring aid regardless of thefactthat the person may have an infectious/communicable disease.Officers will not refuse to aid persons solely onthe information thattheperson may havean infectious/communicable disease. High Risk: Commissioned Police Officers Commissioned Custody Officers Police Detectives Police Ser~eants Police Lieutenants Assistant Chief PoliceChief A.-limal Centrel Dftieer Community Service Assistant The following Police Department employees may also be exposed through contact with employees,shared equipment or surfaces which may have become contaminated:(Low Risk) Low Risk: Communications Officers Police Confidential Secretary Lead Communication Officer Detective Clerk Records Clerk Secretaries Receptionists Receptionists Part time Tasks or procedures performed in these offices which include a risk of exposure are: Crime scene investigations including butnot necessarily limited to: Accident investigations 6 • Assault investigations Burglary investigations Death investigations Sexual assault investigations Drug investigations Search warrant services Automobile andother searches All oneon one contacts with citizens Evidence collection related to any ofthe above Whenever blood or O.P.I.M.(Other Potentially Infectious Material)is encountered during anyof theabove procedures,such procedure mustbe performed in such a manner asto prevent or minimize any splashing,spraying,or spattering ofthe suspect material. Tasks or procedures inthePolice Department which may result in secondary exposure to support personnel throughcontactwith potentially contaminated surfaces are: Typing Phone Handling Recordkeeping Writing Surfaces Police employees are prohibited from eating and drinking,applying make-up or lip balm,and handling contact lenses inthe Marysville Police Department labarea,the booking areaor any other prisoner holding area,inthepropertyroomoranyotherworkarea where thereis a reasonable likelihood of exposure to blood or other potentially infectious material.In addition,all officers are prohibited from storing foodor drink in refrigerators,freezers,shelves,cabinets or countertops where blood or other potentially infectious material maybeor may have been present. EXPOSURE DETERMINATION BY JOB DESCRIPTION Public Works Department The following employees perform tasksand duties which doormay expose them to blood and/or otherbody fluids:(HighRisk) As Public Works employees,yourwork may involve contact with another person's body fluids. Since thesebody fluids may be infectious,youare considered to beat riskfor occupational exposure to infectious disease.The environment youworkin provides unpredictable risks of exposure.Therefore,you should assume that all persons whose blood and body fluids thatyou comeintocontactwithto be infectious. Employees shall give first -aidto those persons requiring aid regardless ofthe fact thattheperson may have an infectious/communicable disease.Employees will not refuse to aid persons solely on the information that the person may havean infectious/communicable disease. High Risk: Utility Mailltellflllee/Selid Waste SuperviseI' Solid Waste Collector Wastewater Treatment Plant Manager Wastewater Treatment Operator Assistant Wastewater Treatment Operator Wastewater Maintenance Technician Wastewater Treatment Technician Pre-treatment Technician Utility Maintenance Worker Equipment Operator I General Laborer The following Public Works employees may also be exposed through contact with employees, shared equipment or surfaces which may have become contaminated:(Low Risk) Low Risk: Utility Division: Public Works Uti1ity Superintendent Construction Feremall Supervisor Utility Maintenance/Solid Waste Supervisor Equipment Operator Utility Maintenance Worker Utility Locator Construction Service Persell Worker Bldg/Grounds Maintenance MeterReaderRepair MeterReader Cross Connection Technician Public Works Receptionist Public Works Receptionist Part time Public Works Secretary Utility Secretary Public Works Clerk Reeyelillg Ceefeillatef Street Division: Street Maintenance Supervisor Sl:Ijlenllteaeeat Assistaat Sl:Ijlerinteaeeat Equipment Operator Signal Technician StreetLaborer Engineering: Public WorksDirector City Pl:lelie Wenes Engineer Construction Inspection Supervisor Engineering Technician Engineering Project Aide Construction Inspector Public Works Condiential Secretary Equipment Rental: Lead Mechanic Assistant Mechanic These employees could potentially be exposed to bloodand/orbody fluids throughmucous splash and/orbythe handling ofjob related equipment or materials used inthe performance oftheir duties. Tasks or procedures performed byPublicWorks positions whichincludea riskof exposureare: Treatment Plant: 1.Maintaining and cleaning bar screens. 2. Preparing samples in lab. 3.General and preventative maintenance of sewage related equipment and systems. Sanitation Division: 1.Dumping andpickingup of solid waste. Street Division: 1.Cleaning up of accident scenes. 2.Discarding of dead animals. Public Worksin general: 1.Interactionwiththe general public. • 2.Interaction with co-workers. 3.General maintenance and upkeep of all City equipment and vehicles. Employees are prohibited from cooking,eating,drinking,applyingmake-up orlip balm,and handling contact lenses in the Marysville Treatment plant lab area,or anyotherworkarea where thereisa reasonable likelihood of exposure to bloodor other potentially infectious material.In addition,all employees are prohibited from storing foodor drink in refrigerators,freezers,shelves, cabinets or countertops wherebloodor other potentially infectious material may beor may have been present. EXPOSURE DETERMINATION BY JOB DESCRIPTION Parks/Golf As Park/Golf employees, your work may involve contact with another person's body fluids. Since these body fluids may be infectious, you are considered to be at risk for occupational exposure to infectious disease. The environment you work in provides unpredictable risks of exposure. Therefore, you should assume that all persons whose blood and body fluids that you come into contact with to be infectious. Employees shall give care and aid to those persons requiring aid regardless of the fact that the person may have an infectious/communicable disease. Employees will not refuse to aid persons solelyon the information that the person may have an infectious/communicable disease. High Risk Classification: Parks Foreman Parks Groundskeeper Parks Caretaker The following employees may also be exposed through contact with employees, shared equipment or surfaces which may have become contaminated:(Low Risk) Low Risk Classification: Parks and Recreation Director Golf Superintendent Assistant Golf Superintendent Golf Pro Golf Groundskeeper Seasonal Help Recreational Ceen:lillater Manager Recreational Supervisor Parks Secretary Golf/Parks Mechanic These employees could potentially be exposed to blood and/or body fluids through mucous splash and/or by the handling ofjob related equipment or materials used in the performance of their duties. Tasks or procedures performed by these positions which include a risk of exposure are: 1.Interaction with the general public. 2. Interaction with co-workers. 3. Cleaning Restroom facilities. 4. Dumping solid waste. S. General maintenance and upkeep of City equipment and vehicles. Employees are prohibited from eating and drinking, applyingmake-up or lip balm,and handling contact lenses in any work area where there is a reasonable likelihood of exposure to blood or other potentially infectious material. In addition, all employees are prohibited from storing food other potentially infectious material.In addition,all employees are prohibited from storing food or drink in refrigerators,freezers,shelves,cabinets or countertops where blood orother potentially infectious material maybeor may have been present. • 1.EXPOSURE DETERMINA nON BY JOB DESCRIPTION Executive/FinancelPlanningiCourt Departments The following employees performtasks and duties which do or may expose themto blood and/orotherbody fluids:(High Risk) As ExecutivelFinancefPlanning/Court employees,yourwork may involve contactwith another person's body fluids.Sincethesebody fluids maybe infectious,you are considered to be at riskfor occupational exposure to infectious disease.The environment youworkin provides unpredictable risksof exposure.Therefore,you should assume that all persons whosebloodandbody fluids that you come into contact with to be infectious. Employees shall givefirstaidto those persons requiring aid regardless ofthefactthat the personmayhavean infectious/communicable disease.Employees will notrefuseto aid persons solely on the information that the person may have an infectious/communicable disease. ExecutivelFinancefPlanning/Court Departments: HighRisk Classifications: CityHall Receptionist ** 1..Building OfficiallBuilding Inspector **All positions inthe Finance Department assist atthefrontcounter,therefore at times their exposure increases. The following employees mayalsobe exposed through contactwith employees,shared equipment or surfaces which mayhave become contaminated:(Low Risk) Executive Department: Mayor City Administrator Assistant to the Administrator Executive Secretary Assistant Personnel Director Community Information Officer Systems CeerElinater License/Records Clerk Part time Clerk Municipal Court: Court Administrator Assistant Court Clerk Finance Department: Finance Director Assistant Finance Director Utility Billing Clerk Accounting ClerkIII &II Utility Billing SupportClerk Utility AccountRep. Utility Aide/Receptionist Planning Department: City Planner Senior Planner Assiciate Planner Code Enforcement Officer GIS Coordinator Building Permit Coordinator Planning Aide Planning Clerk Building Permit Clerk These employees could potentially be exposed to blood and/orbody fluids through mucous splash and/orbythe handling ofjob related equipment or materials usedinthe performance oftheir duties. Tasks or procedures performed bythese positions which include a riskof exposure are: In general: 1.Interaction withthe general public. 2.Interaction with co-workers. 3.General maintenance and upkeep of allCity equipment and vehicles. Employees are prohibited from cooking,eating,drinking,applying make-up orlip balm,and handling contact lenses inanywork area where thereis a reasonable likelihood of exposure to bloodor other potentially infectious material.In addition,all employees are prohibited from storing food or drink in refrigerators,freezers,shelves,cabinets or countertops where blood or other potentially infectious material maybeor may have been present. • 2.HBVVACCINATION HBV vaccinations shall be offered to all employees identified as high risk free of charge bythe City of Marysville.The City of Marysville will allow theuseofCity time and pay all fees asso- ciated withthat service.The vaccination will be provided afterthe employee has received the training outlined inthese policies,but within 10(ten)days of assignment to duties.This policy shall exempt employees who have previously received the complete vaccination series,whose antibody testing indicates theyare immune,orthose employees for whom the vaccine iscon- traindicated.Employee vaccinations shall be documented and maintained inthe employees medical record files inthe City of Marysville Personnel Department as prescribed by WISHA,and shall be preserved inthe City of Marysville Personnel Department forthe duration of employment plus thirty (30)years. Routine booster dose(s)oftheHBV vaccine shall be provided in accordance with US Public Health Service recommendations at no costto the employees. If an employee refuses to obtain the required HBV vaccination,the employee will be required to document that refusal ontheHBV Declination Statement form (see Appendix A-I)which will be maintained inthe employee's medical recordforthe duration of employment plus thirty (30)years. Ifhowever, an employee subsequently decides to have anHBV vaccination,it will be made available underthe same terms and conditions asstated above,upon employer's receipt ofa written request to the Assistant Personnel Director. ___J ,----------------------------- 3. FOLLOW-UP PROCEDURES AFTER POSSIBLE EXPOSURE TO HIVIHBV All employees are required to report any incident of exposure to bloodand/orbody fluids to their immediate supervisor.All exposure incidents shall berecordedon the OSHA200 form and investigated using the Exposure Incident Investigation form (see Appendix A-2)whichwill subsequently becomea part ofthe employee's medical record.All exposures must document the route(s)of exposure andthe circumstances under which the exposure occurred. Possible exposure incidents include percutaneous needle sticksor cuts,mucous membrane exposure to bloodor body fluids,or contactwithbloodor body fluids via chapped,abraded,or otherwise non-intact skin surfaces. Using thePost Exposure Evaluation and Follow-up Checklist (see Appendix A-3)the following steps will be taken:Thesource individual shall be notified ofthe exposure incident andbe requested to consentto andobtain testing for mVIHBy.A refusal oofthe source individual to consent fortesting shall be documented. The results ofthe source individual's test shall bemadeknownto the exposed employee.The exposed employee shall alsobe reminded ofthe lawsand regulations concerning the disclosure of the identity and infectious statusofthe source individual. If thesource individual refuses to consent to IDVIHBV testing,or ifthe source individual tests positive,the exposed employee shall have a clinical evaluation which will include mv and HBV antibody testing as soonas possible. Ifthe exposed employee tests sero-negative,the employee shall be retested6 weekspost- exposure andona periodic basis thereafter;12weeksand6 months. Follow-up procedures shall alsobetakenfor employees exposed or potentially exposed to HBV depending on employee immunization status,antibody response,and HBV serologicstatus of source individual. Ifthe exposed employee refuses to submit to clinical evaluation and mv and HBV testing,such refusal will be documented and maintained inthe employee's medical record (see Appendix A-I). If the employee consents to baseline blood collection,butdoesnot consentto testing,the employee's blood sample shall be preserved for nintey (90)days.If within nintey (90)days of exposure,the employee elects to havethe baseline sample tested, suchtesting will beconducted as soonas possible. • Exposed employees shall haveaccessto post-exposure prophylaxis as recommended bythe US Public Health Service when medically indicated,as well as counseling. Exposed employees shall alsobe advised to report andseek medical evaluation ofanyacute febrile illness within twelve (12) weeks following exposure. All tests shall be conducted byan accredited laboratory at nocost to the employee . The following information will be provided to the physician performing the post-exposure evaluation: A. A copy of the WlSHA regulation pertaining to bloodbome pathogens. B. A description ofthe employee's duties. c.Documentation ofthe route(s) ofexposureand circum-stances under which the exposure occurred. D. Results of the source individual's blood testing,if available. E.All relevant medical recordsofthe employee,including vaccination status.(see Appendix A-3) The Marysville Personnel Department will obtaina written reportand opinion from the physician performing the post-exposure evaluation which shall be limited to: A. WhetheranHBV vaccination is indicated,andifthe employee has received such vaccination. B. Thatthe employee hasbeen informed of the results ofthe evaluation. C. Thatthe employee hasbeentold aboutany medical conditions resulting from exposure to bloodor other infectious material whichwarrantfurther evaluation or treatment. Intheevent of employee exposureto bloodor body fluids viapercutaneous needle stick,cuts,or mucous membrane exposure,necessary medical treatment shall be administered as appropriate for the typeof injury. • 4.SHARPS AND DISPOSABLE ITEMS Police Department The following sharp instruments or disposable sharps are frequently encountered and or collected as evidence by members ofthe Marysville Police Department: A.Hypodermic needles B.Syringes C.Knives D. Razor blades E. Blood stained broken glass or tool marked metal F.And as many other sharp instruments asonecan imagine. Subsequent to recovery or use,potentially contaminated sharp instruments and/or disposable sharps shall be disposed of inthe following manner: A.All such sharp items shall be placed ina leakproof,rigid,puncture-resistant,break- resistant container which is conspicuously labeled and which is located in the Marysville Police Department labroomorthe Marysville Police Department property room. B.All evidence will be processed and or packaged only in the Marysville Police Department lab area.This will avoid contamination of otherworkareasandalsoputthe officer in close contactwiththe necessary evidence containers andbagsusedin said process. C. Theperson recovering/receiving sharp instrument oritem shall be responsible forits proper disposal as soonas feasible.In no instance will any officer leave any such sharp instrument at anywork station orinany vehicle beyond theendofthe employee's shift. D.Needles shall not be recapped,purposely bentor broken,or removed from disposable syringes.(If recapping or removal is necessary,it must be accomplished by using a mechanical device or a one-handed "scoop"technique). E.Scalpel blades shall be removed from the handle using clamped forceps and placed in the appropriate sharps container bytheperson using that item. F.Knives andothersharps necessary for evidence will at all times remain inan approved, properly labeled sharps container. G.Appropriate protective gloves will bewornat all times when handling any sharps or knives possibly contaminated byblood or GPIM. H.Atno time will any officer reach intoa sharps container to retrieve any item.All such removal will be accomplished with tongs,pliers,or other mechanical tool. 4.SHARPS AND DISPOSABLE ITEMS Public Works The following sharp instruments or disposable sharpsare frequently encountered by employees in the Public Works Department: 1.Hypodermic needles 2.Syringes 3.Knives 4. RazorBlades 5. Blood stained brokenglass 6. Broomsusedin street sweeping 7.Medical waste 8. Anyandallsewagerelated materials Subsequent to recoveryor use,potentially contaminated sharp instruments and/or disposable sharps shall be disposed ofinthe following manner: A.Allsuchsharpitems shall beplacedina leakproof,rigid,puncture-resistant,break- resistant container which is conspicuously labeled and which islocatedinall vehicles,first aid station,andatthe frontdeskofthe Lloyd Taubeneck building. B. Theperson recovering/receiving sharpa instrument oritem shall be responsible for its proper disposal assoon as feasible.In no instance will any employee leave anysuchsharp instrument at anywork stationor inany vehicle beyond the end of the employee's shift without notifying his/her supervisor. C.Needles shall not be recapped,purposely bentor broken,or removed from disposable syringes.(If recapping or removal is necessary,it mustbe accomplished by using a mechanical device or a one-handed "scoop"technique). D.Scalpel blades shall beremoved from the handle using clamped forceps and placed inthe appropriate sharpscontainerbythe person using that item. E.Knives andothersharps necessary for evidence will at alltimes remain inan approved, properly labeled sharps container. F.Appropriate protective gloves will bewornat all times when handling any sharps or knives possibly contaminated bybloodor OPIM. G. At notime will any employee reachintoa sharps container to retrieve any item.All such removal will be accomplishedwith tongs,pliers,or other mechanical tool. B. 4.SHARPS AND DISPOSABLE ITEMS Park/Golf Department The following sharp instruments or disposable sharps are frequently encountered by employees of thePark/GolfDepartment: 1.Hypodermic needles 2.Syringes 3.Knives 4. Razor Blades 5. Blood stained brokenglass Subsequent to recovery or use,potentially contaminated sharp instruments and/or disposable sharps shall be disposed ofinthe following manner: A.All suchsharpitems shall be placed ina leakproof,rigid,puncture-resistant,break- resistant container which is conspicuously labeled and which is located in all vehicles, riding mowers,off-road vehicles,thefront deskatthePark Office,Caretakers home,Pro Shop,andGolf Maintenance Shop. Theperson recovering/receiving sharpa instrument or item shall be responsible for its proper disposal assoonas feasible.In no instance will any employee leaveanysuch sharp instrument at anywork stationor inany vehicle beyond the endofthe employee's shift without notifYing his/her supervisor. C.Needles shall not be recapped,purposely bent or broken,or removed from disposable syringes.(If recapping or removal is necessary,itmustbe accomplished by using a mechanical device or a one-handed "scoop"technique). D.Scalpel blades shall be removed from the handle using clamped forceps and placed inthe appropriate sharps container bythe person using that item. E.Knives andother sharps necessary for evidence will at all times remain inan approved, properly labeled sharps container. F.Appropriate protective gloves will bewornat all times when handling anysharpsor knives possibly contaminated bybloodor OPIM. G. Atnotime will any employee reach into a sharps container to retrieve any item.All such removal will be accomplished withtongs,pliers,or other mechanical tool. • 4.SHARPS AND DISPOSABLE ITEMS ExecutivelFinance/Planning/Court Departments Subsequent to recovery oruse,potentially contaminated sharp instruments and/or disposable sharps shall be disposed ofinthe following manner: A.All such sharp items shall be placed ina leakproof,rigid,puncture-resistant,break- resistant container which is conspicuously labeled and which is located in the janitor's closet. B.The person recovering/receiving sharp a instrument or item shall be responsible forits proper disposal assoonas feasible.Inno instance will any employee leave any such sharp instrument at any work station orin any vehicle beyond the end ofthe employee's shift without notifYing hislher supervisor. C.Needles shall not be recapped,purposely bent or broken,or removed from disposable syringes.(If recapping or removal is necessary,it must be accomplished by using a mechanical device or a one-handed "scoop"technique). D.Scalpel blades shall be removed from the handle using clamped forceps and placed inthe appropriate sharps container bythe person using that item. E.Knives and other sharps necessary for evidence will at all times remain inan approved, properly labeled sharps container. F.Appropriate protective gloves will be worn at all times when handling any sharps or knives possibly contaminated by blood or GPIM. G.Atno time will any employee reach intoa sharps container to retrieve any item.All such removal will be accomplished with tongs,pliers,or other mechanical tool. • 5.LINENS AND LAUNDRY Police Department All employees who handle or have contact with contaminated linen shall wear gloves. The following linen items are used/worn in this office and may be exposed to blood or body fluids inthe performance of duties by officers: A.Uniform shirts,pants,coats,ties,hats,jumpsuits B.Ballistic vests C.Clothing otherthan uniforms Employees whose clothing or equipment becomes contaminated during the course of duties should remove the clothing or equipment atthe earliest possible convenience. Contaminated linen shall be handled as little as possible with a minimum of agitation. Contaminated linen shall be bagged atthe location where itis recovered/received and shall notbe sorted or rinsed on location.For officer convenience,such receptacles will be located adjacent to showers in locker rooms. Contaminated linen shall be placed ina red,leakproof bag which shall be marked "Bio-Hazard"to indicate the potential infectious status ofits contents.Should outside contamination ofthebag occur,double bagging shall be required. The Marysville Police Department shall be responsible for transport,laundering,and disinfection oflinen items. • 5.LINENS AND LAUNDRY Public WorkslPark/GolfDepartment All employees who handle or have contact with contaminated linen shall wear gloves. The following linen items are used/worn inthis department and may be exposed to blood orbody fluids inthe performance of duties bythe employees: A.Uniform shirts,pants,coats,hats,coveralls,jumpsuits. B.Clothing otherthan uniforms Employees whose clothing or equipment become contaminated during the course of duties should remove the clothing or equipment atthe earliest possible convenience. Contaminated linen shall be handled as little as possible with a minimum of agitation. Contaminated linen shall be bagged at the location where it is recovered/received and shall notbe sorted or rinsed on location. For Public Works employees'convenience,such receptacles will be located in locker rooms,changing areas,next to soiled laundry pick-up. For Parks Department employees'convenience,receptacles will be located next to normal laundry dropoff bins onthe caretaker's porch. ForGolfDepartment employees'convenience,receptacles will be located under the stairs atthe maintenance shop next to normal laundry dropoff bins. Contaminated linen shall be placed inared,leakproof bag which shall be marked "Bio-Hazard"to indicate the potential infectious statusofits contents.Should outside contamination ofthebag occur,double bagging shall be required. The City's contracted laundry service shall be responsible for transport,laundering,and disinfection of linen items. 5.LINENS AND LAUNDRY ExecutivelFinance,PlanningIBuilding,Court All employees who handle or have contact with contaminated linen shall wear gloves. Contaminated linen shall be placed inared,leakproof bag which shall be marked "Bio-Hazard"to indicate the potential infectious status ofits contents.Should outside contamination ofthebag occur,double bagging shall be required. The City's contracted laundry service shall be responsible for transport,laundering,and disinfection of linen items. 6.DISPOSABLE EQUIPMENT AND MATERIAL Disposable gloves and other disposable personal protective equipment found in Infection Control Kits,(located in all City vehicles,including patrol vehicles,the Police lab,Marysville Treatment Lab,inthejail booking area,and in all reception areas.)do come in contact with blood or body fluids and could potentially expose employees to HIVIHBV. The above referenced non-sharp disposable equipment and/or material shall be segregated and disposed ofina leak proof plastic bag.Said bags will be located in: Police - Public Works- Parks - Golf- Court - Planning - Finance! Executive - The Police lab,all police vehicles,inthejail booking area; Wastewater treatment plant lab,First Aid medical station in shop, all vehicles,Lloyd Taubeneck building employee restooms and locker rooms. In the workshop next to the sink. In trucks. Under the steps inthe maintenance shop. In trucks. In thejail booking area. At City Hall inthe Janitor's closet Transport and disposal ofthe above referenced items shall be carried out as outlined inthe housekeeping section of these policies and procedures. • 7.REUSABLE EQUIPMENT Police Department The following reusable equipment is used inthis office anddoes come in direct contact with blood orotherbody fluids and could potentially expose officers to IDVIHBV: A.Handcuffs B. Leg irons C. Night sticks or extension batons D.Flashlights E. Patrol vehicles and associated equipment F.Lab aprons Reusable equipment shall be scrubbed to remove all debris from surfaces immediately following contamination bythe person using said equipment. All said equipment will be sterilized using cold sterile solutions prepared to appropriate dilution as recommended for control ofHBV. Contaminated clothing item(s)will be handled as defined in section 5ofthis policy. 7.REUSABLE EQUIPMENT Public Works Department The following reusable equipment is used inthe Public Works Department and does come in direct contact with blood orother body fluids and could potentially expose employees to HIVIHBV: A.Solid Waste vehicles and associated equipment. B.All hand and power tools used in maintenance of all jobsas assigned daily;inthe maintenance of all equipment and vehicles;and during all construction projects. C.Wastewater treatment plant equipment such as forceps,gloves,lab glassware,sponges and any other associated items. Reusable equipment shall be scrubbed to remove all debris from surfaces immediately following contamination bythe person using said equipment. All said equipment will be sterilized using cold sterile solutions prepared to appropriate dilution as recommended for control ofHBV. Contaminated item(s)will be handled as defined in section 5of this policy. • 7.REUSABLE EQUIPMENT Park Department The following reusable equipment is used in the Park/Golf Department and does come in direct contact with blood orotherbody fluids and could potentially expose employees to HIVIHBV: A.Reusable Gloves. B.All hand and power toolsusedin maintenance of all jobsas assigned daily;in the maintenance of all equipment and vehicles;and during construction projects. Reusable equipment shall be scrubbed to remove all debris from surfaces immediately following contamination bythe person using said equipment. All said equipment will be sterilized using cold sterile solutions prepared to appropriate dilution as recommended for control ofHBV. Contaminated item(s)will be handled as defined in section 5ofthis policy. ---------------------------------------. 8. HAND WASHING All employees having direct contact with blood or O.P.I.M.shall wash hands using warm water andsoap before,when anticipated,butalwaysafter contact with blood or O.P.I.M.If such facili- tiesare unavailable,alcohol foams or antiseptic towelettes may be used.(Found in infection control kits.) Employees shall immediately remove and dispose of gloves in appropriate segregated waste receptacles located inthe: Police- Public Works - Parks - Golf- Court - Planning - Executive! Finance - Police laband/orjail booking area. Wastewater Treatment plant lab,First Aid Medical station in shop, all vehicles,Taubeneck Building employee restrooms and locker rooms. In the workshop nextto the sink. Under thestepsinthe maintenance shop.In trucks. Employee restroom. Employee restroom. Thewaste receptacle in the janitor's closet. • Where exposure may occurinorderto prevent contamination from spreading to otherwork areas. Employees shall immediately and thoroughly wash hands and other exposed skin surfaces after removal of gloves using warm waterand soap.The City ofMllIYsville encourages all employees to regularly washtheir hands asa means of controlling the spread of infectious diseases. These procedures shall also be followed after removal ofother personal protective equipment following accidental exposure to blood or body fluids. Reusable personal protective equipment as listed above in section 7 shall be rinsed and sterilized perthe recommendations setforthbythe manufacturer. 9.PERSONAL PROTECTIVE EQUIPMENT Police Department The Marysville Police Department shall provide and maintain,ina sanitary and reliable condition, necessary personal protective equipment which is relevant to the procedures andjob functions of the various Marysville Police Department officers.Officers are required to use appropriate protective equipment forthetasktheyare performing,except inthose extraordinary circumstances whensuchuse would,inthe officer's professional judgement,prevent the service from being provided.Insuch cases the incident shall be investigated and documented in orderto determine if changes canbe instituted to prevent such occurrences. Theuseofglovesis indicated andmust be worn: A.For all emergency response care which involves potential exposure to blood orbody fluids,particularly ifthe officer hascuts,abraded skin,chapped hands,dermatitis,hang nails,or other non-intact skin. B.During all decontamination procedures involving clean upofbloodor body fluids. C.During the collection and processing of all potentially contaminated evidentiary items bothat the crime scene andinthe Marysville Police Department lab area. D.When scrubbing equipment contaminated withbloodor body fluids priorto sterilization. Gloves shall be of appropriate quality and material and shall comply withthe standards of safety forthe procedure performed.The Marysville Police Department shall supply a sufficient quantity of gloves of appropriate size for each officer.Hypo-allergenic gloves,glove liners,powderless gloves or similar alternatives will be made available to those officers whoare allergic to the gloves normally provided.Gloves shall be single-use and shall be disposed of immediately following each contaminant contact or procedure. Masks and eyeprotectorsareto be available andare required to beusedwhen contamination of mucosal membranes (eye,nose,or mouth)withbody fluids is likely to occur. Resuscitation equipment is provided to minimize theneedfor mouth-to-mouth resuscitation and shall be easily accessible inthe event resuscitation is necessary.Mouth suctioning ofbloodor other potentially infectious material is prohibited. All contaminated personal protective equipment mustbe removedfrom vehicles or work stations, cleaned or disposed of inthe appropriate areaor container prior to leaving thework area.New or cleaned personal protective equipment will alsobe installed to replace contaminated equipment.This will be the responsibility ofthe officer who used the equipment.Failure to replace/restock used materials will make the officer(s)subject to disciplinary action. 9.PERSONAL PROTECTIVE EQUIPMENT Public Works Department,Park/Golf,Executive/Finance,Court,Planning The Cityof Marysville shall provide and maintain,ina sanitary and reliable condition,necessary personal protective equipment which is relevant to the procedures andjob functions ofthe various employees.Employees are required to use appropriate protective equipment forthetasktheyare performing,exceptinthose extraordinary circumstances when suchuse would,inthe employee's professional judgment,prevent the service from being provided.In such cases the incident shall be investigated and documented inorderto determine if changes canbe instituted to prevent such occurrences. Theuseof gloves is indicated andmustbe worn: A. For all emergency response care which involves potential exposureto bloodor body fluids,particularly ifthe employee hascuts,abraded skin,chapped hands,dermatitis,or other non-intact skin. B. Duringall decontamination procedures involving clean up of bloodor body fluids. C. When scrubbing equipment contaminated with blood or body fluids priorto sterilization. Gloves shall beof appropriate quality and material and shall comply withthe standards ofsafety for the procedure performed.TheCity of Marysville shall supply a sufficient quantity ofglovesof appropriate sizefor each employee.Hypo-allergenic gloves,glove liners.powderless gloves or similar alternatives will bemade available to those employees whoare allergic to the gloves normally provided.Gloves shall be single-use and shall be disposed of immediately following each contaminant contactor procedure. Masksandeyeprotectors areto be available andare required to beused when contamination of mucosal membranes (eye,nose,or mouth)withbody fluids is likely to occur. Resuscitation equipment is provided to minimize the need for mouth-to-mouth resuscitation and shall be easily accessible intheevent resuscitation is necessary.Mouth suctioning of bloodor other potentially infectious material is prohibited. All contaminated personal protective equipment mustbe removed from vehicles or work stations, cleaned or disposed of inthe appropriate areaor container priorto leaving thework area.New or cleaned personal protective equipment will alsobe installed to replace contaminated equipment,This will be theresponsibility of the employee who usedthe equipment,Failure to replace/restock used materials will makethe employee (s)subject to disciplinary action. 10.HOUSEKEEPING General Policies: A cleaning schedule for equipment/or areas will be established and maintained.The following guidelines will be followed until such time as procedures or policies require an appropriate update.(see Appendix A-4) All equipment andwork surfaces shall be cleaned as soonas practical after any contamination by blood or other potentially infectious material.In no circumstances will thisbe left forother officers/employees to do. It isthe responsibility ofthe officer/employee who contaminated the area. Protective coverings usedto cover equipment areto be removed,cleaned or replaced as soonas feasible after being contaminated. All bins,cans,or other receptacles which will be reused and which may be contaminated areto be emptied,cleaned and decontaminated at theendofeachwork shift. Broken glass which maybe contaminated isnotto be picked upby hand,but cleaned upor picked upby using a broomanddustpan,tongs,or forceps. Reusable sharps are,after use, to be placed in the appropriate labeled container. Officers/Employees shall not reach intosuch containers withtheir hands;but must place and retrieve used,and presumably contaminated,sharps withtongsor forceps. Regulated waste (disposable sharps) Contaminated sharps shall be discarded immediately aftertheyare located or used,or as soonas feasible,in appropriate containers.This presumes thatthereisno compelling need to retain the item for evidentiary purposes.Appropriate containers whether for disposal or evidence are described as follows: A.Closable B. Puncture resistant C. Leak-proofon sides and bottoms D.Appropriately labeled (see labeling section) E.Maintained upright F.Emptied or replaced daily or whenever 2/3 full,except evidence containers When moving containers containing contaminated sharps,care should betakento assure the container is closed to prevent spillage or protrusion of contents. Inthe event ofleakage or protrusion,the container isto be placed in a secondary container which must also be closable,puncture resistant,and leak-proof. Other Regulated Waste Other regulated waste includes liquid or semi-liquid bloodor other infectious materials; contaminated items that would release blood or other potentially infectious materials in a liquid or semi-liquid stateif compressed;items thatarecakedwith dried blood or other potentially • infectious materials andare capable of releasing these materials during handling;contaminated sharps;and pathological and microbiological wastes containing blood orother potentially infectious materials. Such regulated wastemustbe placed inthe appropriate,labeled containers.Containers must meet the following specifications: A.Closable B.Able to prevent leakage during handling,storage,or transport C.Appropriately labeled Containers mustbe closed priorto removal to prevent leaks.If outside contamination ofa container occurs,the container isto be placed ina secondary container which is also closable, able to prevent leakage,and appropriately labeled. 11.DISPOSAL OF REGULATED WASTE Attheendof each day,regulated waste shall be removed from vehicles and otherwork areas and placed inan appropriate waste receptacle lined witha red,leak-proof plastic bag,and stored in the appropriate location for pick-up and disposal byan outside contractor retained bythe City of Marysville or Snohomish County Health District.Such independent contractors will be responsible forthe training of their employees regarding the identification,segregation,and disposal of infectious waste. 12.SIGNS AND LABELING Warning labels shall be affixed to all containers of regulated waste,laundry,sharps containers, disposable personal protection equipment,refrigerators,or freezers containing blood or other potentially infectious material,and containers used to storeor transport blood or potentially infectious materials. Warning labels will include the following symbol and will be florescent orange or orange-red,or predominantly so,with lettering and symbol ina contrasting color. (seeCH 296-62 WAC Part J,page 17 attached as Appendix A-7) Warning labels will be affixed to containers by string,wireor adhesive inorderto prevent their unintentional removal. Note: Red containers.may be substituted for labels. Red bags willbe used for contaminated laundry and non-sharp regulated waste. 13.EDUCA nON AND TRAINING OF EMPLOYEES All employees whosejob functions involve theriskof exposure to blood or body fluids shall receive appropriate education and training priorto the commencement oftheir duties and annually thereafter.Such education and training shall,at a minimum,include: A.Acopy of the regulation and an explanation ofits contents. B. A general explanation ofthe epidemiology and symptoms of blood borne diseases. C.An explanation ofthe modes of transmission of blood borne pathogens. D.An explanation of each department's exposure control plan and means by which the employee can obtain a copyofthe written plan. E.An explanation ofthe appropriate methods for recognizing tasks and other activities that may involve exposure to blood or other potentially infectious materials. F.An explanation oftheuse and limitations of methods that will prevent or reduce exposure, including work practices and personal protective equipment. G.Information onthe types,proper use,location,removal,handling,decontamination and disposal of personal protective equipment. H.An explanation ofthe basis for selecting personal protective equipment. I.Information onthe Hepatitis B vaccine including information onits efficacy,safety, method of admin-istration,benefits of being vaccinated,andthatthe vaccine will be offered freeof charge. J.Information onthe appropriate actions to takeand persons to contact inan emergency involving bloodor other potentially infectious materials. K.An explanation ofthe procedures to follow ifan expo-sure incident occurs,including the method of reporting the incident and the medical follow-up that will be made available. L.Information onthe post-exposure evaluation and follow-up thatthe employer is required to provide. M.An explanation ofthe signs and labels and/or color-coding usedbythe employer. N.An opportunity for interactive questions and answers with the persons conducting the training sessions. Records of training sessions will be maintained forthree(3)years.Such records will include: Additional training will be provided when new tasks or procedures involving potential exposure are instituted. •A. B. Thedate of training. A summary of the content of training. • c.The names and qualifications ofperson(s)conducting the training session. D. The names andjob titles of all persons attending the training session. (Bloodbome Pathogens Training Sessions form,Appendix A-5) Training records will be made available to employers,their representatives,and appropriate government representatives. • 14.MEDICAL RECORDS A medical recordforeach employee whoseduties include potential occupational exposure will be maintained bythe Cityof Marysville.Theserecords will include: A.The name and social security number of the employee. B. Acopy of the employee's HBV vaccination status including thedatesof vaccination and any medical records regarding the employee's ability to receive the vaccination. C. Acopy of all opinions,examinations,testing,and follow-up involving post-exposure incidents. D. Acopyofany information provided to anyother healthcare professional regarding possible exposure. Suchrecords will be kept confidential and will notbe disclosed to any person,except as required bylaw,withoutthe express written consent of the employee.Such records will be maintained for thirty (30)years beyond the duration ofthe employment. In the event the Cityof Marysville ceasesto do business andthereisno successor employer to transferthe recordsto, theCity of Marysville will notify the Department of Laborand Industries at leastthree(3)months priorto the disposal,and will transfer themto the Department if requested to do so. -------- • 15.PROCEDURES IN THE EVENT OF PERSONAL EXPOSURE All employees are required to use the followingprocedures in the event of exposure to possibly infectious blood or bodyfluids: A.Needle Stick/Cut: Milk the exposure to express blood and cleanthe wound vigorously with soap and water for at least 10-15 seconds using friction. B. Mucosal Splash: For a mucosal splashto eyes, nose, or mouth, flushor rinse with saline or water. For a mucosal splash to the skin or contamination of open wound, wash with soap and water. Shower and change clothes if necessary. C. Blood Splash/contact:For blood splash to mucosal tissues follow mucosal splash guideline above. For blood splash or contact to chapped, abraded, cut or broken skin, wash with soap and water and again remove contaminated clothing as soon as possible. D. For any other contact with blood or body fluidsto skin surfaces, wash with soap and water immediatelyor antiseptic wipes when wash facilitiesare not available.Remove contaminated clothing,shower and if continued contamination is anticipated, put on appropriate personal protective equipment. E. Reporting: Report allneedle sticks, mucosal splashes, and contamination of open wounds with blood and/or body fluids to your immediatesenior supervisor. Appendix A-I CONFIDENTIAL VACCINATION DECLINATION FORM DATE:---------- EMPLOYEE NAME:_ EMPLOYEE SOCIAL SECURlTY NUMBER _ I understand that dueto my occupational exposure to bloodor oth~rotential infectious materials I maybe atnsk of acqwring Hepatitis B virus V)infection. I have been giventhe opportunity to be vaccinated with Hepatitis vaccine,atno charge to myself.However,I decline the Hepatitis B vaccination atthis time.I understand thatby declining this vaccine I continue to be atrisk of acquiring Hepatitis B, a senous disease.If,inthe future,I continue to have occupational exposure to bloodorother potentially infectious materials and I wantto be vaccinated with hepatitis B vaccine,I can receive the vaccination series atno charge to me. Employee Signature Supervisor Department Head City Administrator Date Date Date Date • Return Original to Personnel Department for Employee's permanent medical record me. • Appendix A-2 EXPOSURE INCIDENT INVESTIGATION FORM Date ofIncident:Time ofIncident:_ Location:_ Department:_ Job Title of Employee Involved:_ Potentially Infectious Materials Involved: Type:Source:_ Circumstances:(Work being performed,etc.):_ How Incident was caused (accident,equipment malfunction,etc.): Personal Protective Equipment being used:_ Actions taken (decontamination,clean-up,reporting,etc):__ Recommendations for avoiding repetition:_ cc:Department Head City Safety Officer Personnel Department {Original} Appendix A-3 CONFIDENTIAL POST-EXPOSURE EVALUATION AND FOLLOW-UP CHECKLIST The following steps must betaken,and information transmitted,inthecaseofan employee's exposure to Bloodbome Pathogens: ACTIVITY @ Employee furnished with documentation regarding exposure incident. COMPLETION DATE @ Source individual identified. ( Source individual ) @ Source individual's blood tested and results given to exposed employee. @ Exposed employee's blood collected and tested @ Appointment arranged for employee with healthcare professional. () Professional's Name Documentation forwarded to healthcare professional. Bloodbome Pathogens Standard. Employee's job description. Description of Exposure Incident, including routesof exposure. Result ofsource individual's blood testing. Employee's medical records. Original to Personnel Department for employee's permanent medical record file. Appendix A-5 BLOODBORNE PATHOGENS TRAINING SESSION DATE OF SESSION:_ SESSION SUMMARY (ATTACHED) INSTRUCTOR (S)QUALIFICATIONS • @@@@@@@@@@@@@@@@ EMPLOYEE JOB TITLE Return completed form to Personnel Department. City of Marysville EXPOSURE CONTROL PROGRAM FOR AIRBORNE PATHOGENS @ City Detention Facility • The City of Marysville wishes to provide a safe environment for all employees which meets State and Federal requirements regarding airborne pathogens.As such,all employees oftheCityare required to familarize themselves with and follow universal precautions. This program applies to all City of Marysville employees who have the potential of being exposed to airborne pathogens as defined in OSHA Directive CPL 2.106. 1.Administering of Program A.The Department Heador his designee is responsible forthe administering ofthis program. B.The City is responsible to supply the necessary training and curriculum to all responsible trainers for administration of this program. II.TESTING A.The City will provide access through the County Health Department for consultation and testing ofany employee concerned about possible exposure to communicable disease,i.e.,TB,etc. B. The City requires TB testing ofany employee whohasbeen determined to have the potential for being exposed.Follow-up TB testing will occur annually or whena possible exposure has occurred. IlL TRAINING A.Employees with potential occupational exposure,will be provided initial training within ten (10)days of assignment and annually Department-wide.Updated training will be provided as standards and/or rnethodalogies change. Employees having minimal exposure potential,will be reveiw the written program ona annual basis. B.Employees will be trained to the awareness levels ofandhowto detect symptoms of airborne pathogens.Training will be conducted bya qualified trainer. C.Employees will be trained asto theproperuseof Personnel Protective Equipment and to the Cities,Respiratory Protection Program and howit relates to airborne pathogens.Training will include proper selection of respirator,fit testing and maintenance (i.e.HEPA Filter),andthe exposure avoidance tecgniques. D.Supervisors training shall include record keeping,training requirements and the overall responsibilities of administering this program. IV.POTENTIAL EXPOSURE TheCitydoesnot havethe proper facilities to house people whomaybe determined to have such infectious airborne pathogens.The following shall bethe process for dealing with those people once a determination of possible exposure has been made. A.Contact the Marysville Municipal CourtJudge,requesting possible release of said person. B.Arrangements madeforthe immediate transfer to the Snohomish County Jail. C.Notify the Snohomish County Health District (if possible). note:If a possibleexposure has been identified all proper precautions and protective equipment shall be utilized by the employeeto limit potential exposure. D.Employee will immediately notify their immediate Supervisor of any potential exposure and notifiaction shall be forwarded to the Personnel Department. V.ESTABLISHING OCCUPATIONAL EXPOSURE FOR AIRBORNE PATHOGENS The City determines the following job classifications as having potential Occupational Exposure intheirjob duties. I.Custody Officers 2.Sergeants 3.Police Officers (having direct contact with prisoners) The City determines the following job classifications of having minimal Occupational Exposure intheirjob duties. 1.All job classifications falling outside ofthe above referenced positions. • VI.RECORD KEEPING A.Training Records shall include dates of session,contents or summary of sessions,names and qualifications of persons conducting training,names,ID.number,and job titles of all persons attending training sessions. All training records shall be maintained forthree(3)years from thedatethe training occurred.Copies of all training records shall be forwarded to the Personnel Department B.Medical Records for each employee whose duties include potential occupational exposure will be maintained bythe Personnel Department ofthe City.Such records shall be kept confidential and will not be disclosed to any person,except as required by law,without the express written consent ofthe employee . HEARING CONSERVATION 1.PURPOSE This procedure will ensure that employees who are exposed to noise levels Greater than 84 decibels are provided with protective equipment,engineering Controls,and educational information to prevent a hearing disability due to Prolonged exposure to high noise levels. II.PERMISSIBLE EXPOSURE LIMITS A.Table 12-1 shows the permissible noise exposure limits as set by OSHA and the State of Washington. Table 12-1 PERMISSIBLE NOISE EXPOSURES DURATION PER DAY,HOURS 16 8 6 4 3 2 1-1/2 I 3/4 1/2 1/4 or less SOUND LEVEL dBA SLOW RESPONSE 85 90 92 95 97 100 102 105 107 110 115 B. The permissible exposure limits refer to sound pressure levels that represent conditions Under which is believed that nearly all workers may be repeatedly exposed without Adverse effect on their ability to hear and understand normal speech. C.When an employees duration per day has reached 50%of that listed in Table 12-1, then that employee will be part of the Hearing Conservation Program. D. No employee should be exposed to impulsive or impact noise in excess of 140 dBA peak sound pressure level. E.Continued exposure to loud noises may result in permanent impairment to hearing which may impact upon the work efficiency of an employee or result in a physical disability recognized under State and Federal laws. This disability can be prevented in most cases. Permanent hearing loss is frequently not recognized by the individual because it affects hearing of sounds higher in frequency than necessary in speech communication. • IlL REQUIREMENTS A.Allemployees that are part of the Hearing Conservation Program will: 1. Receive an annual audiogram. 2. Receive annual training as outlined in Section VII. B. The City Safety Officer will: 1.Monitor work sites for noise hazards upon request from the Supervisor. 2.Provide a method of annual training for all employees in the Hearing Conservation Program. 3. Assist Supervisors in developing solutions to noise hazard problems. C.Supervisors will: I. Inform the City Safety Officer inwriting of any noise hazards that may require Monitoring. 2. Ensure all provisions ofthis procedure are adhered to. IV. MONITORING A.When reasonable information indicated that an employee's exposure may equal or exceed an 8-hou time-weighed average of 85 dBA, the Supervisor shallsend a written request for monitoring to the City Safety Officer. B. The City Safety Officerwill monitor the requested area and/or personnel involved. C. After monitoring, ifthe noise exposure equals or exceeds that referenced in Table 12-1, the supervisor of the affected employee will be notified of the results, and the supervisor willnotify the employee of the results. The employee and/or job identified will be included in the Hearing Conservation Program. The supervisor will then schedule audiometric tests for the involved employees. D. Prior to fillinganyjob vacancy, by new hire or transfer,in a classification covered by the hearing conservation program, the person will be given an audiometric test. The purpose of this test isto establish a baseline level of hearing and to determine if the person has any medicalproblem that would be aggravated by the use of hearing protectors. E. Any affected employee or their representative may be provided with an opportunity to observe any measurements of employee noise exposure. F. Whenever employee noise esposures equal or exceed an 8-hour time-weighed average of 90 dBA, feasible administrative or engineering controls shallbe implemented by the supervisor, with assistance from the City Safety Officer. G. Whenever engineering methods cannot reduce noise to safe levels or employees cannot be excluded from noisy areas, allemployees exposed to loud noise will be required to wear personal protective devices designed to attenuate the ambient noise in the ear. These devices are two types:(1)ear plugs and (2) aural protectors (ear muffs). Supervisors must ensure that employees wear this protective equipment whenever these employees are exposed to potentially hazardous noise levels. V.AUDIOMETRIC TESTING A.All employees whose exposures equal or exceed and8-hour time-weighed averageof 85 decibels will havean audiometric test. B.NOTE:Supervisors mayelectto have audiograms completed for employees not addressed bythis procedure. C. A company approved bythe City Safety Officer will perform audiometric testsin accordance withthis policy.All audiometric test results will be given to and maintained bythe CitySafety Officer. D.All employees or workgroups identified to comeunderthe Hearing conservation Program will betested within 90 days ofbeing identified,and annually thereafterforas longas the employee is qualified.All persons transferring to or hiring intojobs covered bythisprogram will be given an audiometric test priorto filling the vacancy. E.Evaluation: 1. Eachemployee's annual audiogram shall e comparedto that employee's baseline audiogram to determine ifa standard threshold shifthas occurred.This comparison maybemadebya certified audiometric technician. 2.If the annual audiogram indicates that an employee has suffered a standard threshold shift,they will be retested within 30 daysandthe results of the retest· willbe considered as the annual audiogram. 3.An audiologist,otolaryngologist or other qualified physician shall review audiograms which indicate a standard threshold shiftto determine whetherthere is aneedfor further evaluation. The employee is fitted with hearing protects,trained intheiruse andcare,andbe required to usethem. An employee already using hearing protectors shall be refitted and(2) If a comparison ofthe annual audiogram to the baseline audiogram indicates a significant threshold shift,the City Safety Officer will ensure that the following stepsare taken: Inform the employee and his /her supervisor and/or manager in writing within 21 days ofthe determination. Referthe employee fora clinical audiological evaluation or an otological examination,as appropriate,if additional testingis necessary or iftheCity Safety Officer suspects that a medical pathology ofthe ear iscausedor aggravated bythe wearing of hearing protectors. Inform the employee of the need for anotological examination ifa medical pathology of the . Upon notification bythe City Safety Officer,the supervisor and/or manager ofthe affected employee will ensurethatthe following stepsare taken: (1) e) d) c) b) Follow-up: a) F. • • retrained in the use of hearing protectors offering greater attenuation ifnecessary. 2.If an employee continues to have a significant threshold shift,as determined from previous audiometric tests, the manager and/or department head willbe notified. A reasonable attempt willbe madeto place the employeein ajob where he/she is qualified, and the noise exposure does not exceed and 8-hour time-weighed average of 85 decibels. V.HEARING PROTECTORS A.Supervisors shall make hearing protectors available to allemployees exposed to a time- weighed average of 85 dBA or greater at no cost to the employees. Hearing protectors shallbe replaced as necessary. B. Supervisors shall ensure that hearing protectors are worn: I. by any employeewho is exposed to an 8-hour time-weighed average of 85 dBA or greater; or 2. by any employee who is exposed to noise above 115 dBA; or 3. by any employee who is exposed to any impulsive or impact noisemeasure at or above 140 dBA peak using an impulsesound levelmeter set to eitherthe linear or C-scale. C. Employees shall be given the opportunity to select their hearing protectors from at least two different types (i.e. molded,self-molded.Or ear muffs). v.T TRAINING A.Employees exposed to noise at or above a time-weighed average of 85 dBA will be trained at least annuallyby the City SafetyOfficer,inthe followingitems: 1. The effects of noise on hearing. 2. The purpose of hearingprotectors, the advantages, disadvantages, and attenuation of various types, and ins5reutions on selection,fitting,use, and care. 3. The purpose of audiometrictesting, and an explanation of the test procedures. 4.Attendance records of Hearing conservation training will be retainedby the City Safety Officer. • CiTY OF MARYSVILLE Public Works Department EMERGENCY ACTION PLAN The following action plan has been developed to educate employees within the Public Works Department with proper procedures in the event of fire or other emergencies. It is the policy of the City of Marysville that new employees be trained in this program immediately upon the first day of employment. Thereafter, the Public Works Department will review and update the .program with its employees annually. In the event of fire or other emergencies, it is important that the proper . authorities be notified. The Public Works Department has designated certain employees responsible for dialing 911.The following priority list of employees will be responsible for contacting 911: A. Switch Board Operator .B. Mechanic C. Division Supervisors These employees are the individuals most likely to be near a telephone at the time of an emergency.Telephones are located in the Public Works Building, Maintenance Building,Waste Water Treatment Plant, and various City vehicles. The following information is needed for 911 to respond to the emergency: A. Your name, business name, address and telephone number; B. Type of emergency: fire, accident,medical,etc. Street address and telephone number information is listed next to all telephones. eap.wrildiskette Page I ------------------- Once you have provided the basic information needed, stay on the telephone. Dispatchers may want to get more information about the exact nature of the emergency.In any case, stay on the phone until the dispatcher hangs-up or if staying on the phone affects your safety. If the telephones in are unsafe to use, because of the nature of the emergency, the nearest telephones are located at the nearest other building or various City vehicles. 12.ESCAPE··.PROCEDURESANDROUTESU! In the event of a fire or other emergency that affects the three Public Works Buildings referenced,employees are to evacuate the building in a orderly manner. In most cases,you will have more than one option in determining an escape route.A floor plan of the building is attached to this policy. It shows all exits from the building and escape routes from all areas of the structure. Once you have evacuated the bUilding,all employees are to meet at the Public Works sign I flag pole. Once there, a head count will be conducted by the Confidential Secretary or Public Works Secretary to determine if all employees are accounted for. If an employee is unaccounted for, it will be determined if that person is somewhere else and not affected bythe emergency. The only employees who should remain behind in an emergency would be persons designated in the following: calling 911, medical and firefighting duties. The only time that employees remain behind for these duties would be if it is safe to do so. Once their duties are completed,they will be instructedto evacuate to the meeting place. eap.wrildiskette Page 2 r 15.RESCUE AND MEDICALDUTIES .. The use of fire extinguishers to fight fires are to be used only if it can be determined that it will be safe and effective.Use these common sensetips to help you make that determination. A.Size of the fire:Fight the fire only if it is relatively small in nature and is isolated.You should never attempt to fighta fire thathasfully engulfed a room or structure.Fighting smaller fires not isolated in one location is not recommended. B.Location of fire extinguisher and escape routes:If you haveto give up your escape routes to get to thefire extinguisher or fightthe fire,do .notfightthe fire. C.Ventilation:Fight fires only in well ventilated areas.If smoke is intense in the area of the fire,do notenterthe area. D.Fires nearfuels and chemicals:Donotfighta fire that is near fuels, such as gasoline or other flammables.These types of fires are very dangerous and can flash or explode quickly.Fires involving chemicals can explode and giveofftoxic fumes. The following personnel are designated to respond to firefighting and/ or medical duties. This list is in priority order: A.Mechanic / Assist.Mechanic B.All Personnel who are properly trained in first-aid,CPR and use of fire extinguishers. eap_wrildiskette Page 3 16.ALARM SYSTEMS .••......... The Public Works facilities has an alarm systems currently to alert employees and fire dispatch to an emergency such as fire. The Public Works Department uses car radios to conduct regular business.Two- way communications will be utilized in the eventof an emergency.The person with information about an emergency will contact all other personnelas to the scope of the emergency. Once that information is transmitted to personnel, all other non-emergency radio contact will cease until the crisis ends. The radio system will then be utilized in all ways possible to aid in the emergency situation. Training for the proper use of fire extinguishers will be conducted on the employees first day of employment and will be reviewed and updated annually. An in-house check will be conducted annually to determine if the departments fire extinguishers are fully charged and in properworking order. la.<fRAiNINGINSTRl..JQTQR •.••·••··•·••·.·T····.·••.•.••·····..·.···.•·••·•••••·•••••••..···.1 The Division Supervisor or Safety Representative for the Public Works Departmentwill be providing instruction to the employees of the Public Works Department. The Division Supervisor is the person responsible in ensuring that this training take place. You may also contact the Public Works Superintendent for further information on the Emergency Action Plan or any other safety concerns. eap.wrildiskette Page 4 • ~=Exit Direction X =Fire Extinguisher . • COUNTER CONF ROOM UTIL MAINT BL.DG DEPT PL.ANNING '?TOR PRINT INTERN t L--------l RECEPTION '?TREET '?UPT UP '?TREET DEPT UP BL.DG MAINT PL.ANNER UP BL.DG IN'?P PUBL-IC WORKCj BLDG -Fir'?t Floor -------------------------------------------------,.,•--t =Exit Direction •x =Fire Extinguisher NORTH T • I r-, UTIl...'?UPT VL1 UTIl...'?EG WNF ROOM PW,?EG PW OIR ""J ON ~G :r1 .J.>Al~.....11 H+ION ±J v ~fl ~~~.- c=~c-.l.00 KIT tp'~~I IOJI '?TREET DEPT '?TOR ~ r EN6NR J- DN ON UTIL.GON'?T tt .'-- ~ f---"'-DN ~~". ~ EN6NR EN6NR ~.J.J.- PUBLIC WORK~BLDG -~econd Floor ••• vehicle parking womens bathroom NORTH \r::flZ£I'l,,,i/.,,...,.~.,. b/r ~ office shop area X ..../ X -=t machine I shop ~ .,. -:-_-,,0,,-_....X -l-", rfR.E NM"I / mens. bathroom t vehicle parking street storage ->=exit direction X fire extinguisher , i, i i I police I I'storageF"I~EAl"~~ ~1-. PW SHOP AND EQUIPMENT BUILDING (lower level) SOUTH • ->=exit direction X~fire extinguisher • NORTH ---------------• - lower 1"-wood lower I=:level shop level1'r:: L.- storage locker room r ~X !lunch room WOOD SHOP,LUNCH ROOM &STORAGE PW SHOP AND EQUIPMENT BUILDING (upper level) SOUTH LASORATORY EMERGENCIES 1.Accidents and Injuries:In the event of an accident or injury involving laboratory personnel,administer first aid if necessary and call 911 if needed. The First Aid kit is located on the wall by the Southeast exit door in the laboratory, (see map below).Remember to report all accidents and injuries to your supervisor immediately. 2.Fires:In case of a fire, an extinguisher is locatedby the Southwest exit door (see map below). If the fire is small scale, use the extinguishers provided to ex1inguish the fire.Always face the fire with your back towards your escape route when using fire extinguishers,For larger scale fires, evacuate the building immediately and call 911. .3.Evacuation Procedures:When circumstances require that the Laboratory be evacuated,use the exit door closest to you at the time of evacuation. There are three doors which exit the Laboratory. For locations (see map below). ~NORTH r-------------~--~----------------------------------- ---- - • I I I I I ••:SHOP I I I •..- OFFICE OFFICE WWTP Laboratory 8u11diDa WWTP DYNA SAND FILTER GALLERY ,. ~1- ~ --.' ~3\'CJ CJ x --.-m ~~I--ro»:D (/)(j)..:em.......z lo(/)0 .J:::c-<• l!~~,0 ~m [Q~Jr-< ••:Dm-\T ~ - . ~.-h ""3"\.Ht Ei?. t UIRECTICN . :::cm »:D I;;Zo ~"'tl:D c7.J)L-~ .m ~0 -f 0 Z :::cm» :D z (j) -o :Do -fmo -f o Z 'f..:f:i;t~ -}=EiC.l • -', CITY OF MARYSVILLE Police Department EMERGENCY ACTION PLAN The following action plan has been developed to educate employees within the Police Department with proper procedures in the event of fire or.other emergencies.It isthe policy of the City of Marysville that new employees be trained in this program immediately upon the first day of employment. Thereafter,the Police Department will review and update the program with its employees annually. I.EMERGENCY RESPONSE (9-1-1) In the event of fire or other emergencies, it is important that the proper authorities be notified. The Police Department has designated certain employees responsible for dialing 9-1-1. The following priority list of employees will be responsible for contacting 9-1-1: A. Switch Board Operator B.Division Supervisors C. On scene employee These employees are the individuals most likely to be near a telephone at the time of an emergency.Telephones are located in any work station, the office and various City vehicles. The following information is needed for 9-1-1 to respond to the emergency: A.Your name, business name, address and telephone number; B. Type of emergency: fire, accident, medical, etc. Street address and telephone number information is listed next to all telephones. Once you have provided the basic information needed, stay on the telephone.Dispatchers may want to get more information about the exact nature of the emergency.In any case, stay on the phone until the dispatcher hangs-up or if staying on the phone affects your safety. -2- If the telephones in are unsafe to use, because of the nature of the emergency,the nearest telephones are located at the nearest other building or various City vehicles. 2.ESCAPE PROCEDURES ANDROUTES In the event of a fire or other emergency that affect the Public Safety Building referenced, employees are to evacuate the building in a orderly manner,In most cases,you will have more than one option in determining an escape route. A floor plan of the building is attached to this policy. It shows all exits from the building and escape routes from all areas of the structure. 3.MEETING PLACE/HEAD COUNT Once you have evacuated the building, all employees are to meet at the flag pole. Once there, a head count will be conducted by the Confidential Secretary or Police Secretary to determine if all employees are accounted for. If an employee is unaccounted for, it will be determined if that person is somewhere else and not affected by the emergency. 4.EMPLOYEES VVHO REMAIN BEHIND The only employees who should remain behind in an emergency would be persons designated in the following:calling 9-1-1, medical and firefighting duties. The only time that employees remain behind for these duties would be if it is safe to do so. Once their duties are completed they will be instructed to evacuate to the meeting place. 5.RESCUE AND MEDICAL DUTIES The use of fire extinguishers to fight fires are to be used only ifit can be determined that it will be safe and effective.Use these common sense tips to help you make that determination. A. Size of the fire:Fight the fire only if it is relatively small in nature and is isolated. You should never attempt to fight a fire that has fully engulfed a room or structure.Fighting smaller fIres not isolated in one location is not recommended. B.Location of fire extinguisher and escape routes:If you have to give up your escape routes to get to the fire extinguisher or fight the fire, do not fight the fire, C.Ventilation:Fight fires only in well ventilated areas. If smoke is intense in the area of the fire, do not enter the area. -3- D. Fires near fuels and chemicals:Do not fight a fire that is near fuels, such as gasoline or other flammables.These types of fifes are very dangerous and can flash or explode quickly. Fires involving chemicals can explode and give off toxic fumes. The following personnel are designated to respond to firefighting and/or medical duties. This list is in priority order: A. On duty Police Officers B.All personnel who are properly trained in first-aid,CPR and use of fire extinguishers. 6.ALARM SYSTEMS The Police facilities has an alarm system currently to alert employees and fire dispatch to an emergency such as fire. The Police Department uses car radios to conduct regular business. Two-way communications will be utilized in the event of an emergency.The person with information about an emergency will contact all other personnel as to the scope of the emergency.'Once that information is transmitted to personnel,all other non-emergency radio contact will cease until the crisis ends. The radio system will then be utilized in all ways possible to aid in the emergency situation. 7. FIRE EXTINGillSHER TRAINING Training for the proper use of fire extinguishers will be conducted on the employees first day of employment and will be reviewed and updated annually.An in-house check will be conducted annually to determine if the departments fire extinguishers are fully charged and in proper working order. 8.TRAINING INSTRUCTOR The Division Supervisor or Safety Representative for the Police Department will be providing instruction to the employees of the Police Department. The Division Supervisor is the person responsible in ensuring that this training take place. You may also contact the Assistant Police Chief for further information on the Emergency Action Plan or any other safety concerns. 1----- -------,, ",•'.I CITY OF MARYSVILLE (City Hall) EMERGENCY ACTION PLAN --------------_.._-- The following action plan has been developed to educate employees within the City Hall building in what to do in the event of fire or other emergency.It is the policy of the City Of Marysville that new employees be trained in this program immediately upon the first day of employment. Thereafter,the Assistant Personnel Director and Assistant to City Administrator will review and update the program with City Hall .employees annually. 1.EMERGENCY RESPONSE (911) In the event of fire or other emergency,it is important that the proper authorties are notified.City Hall has designated certain employees responsible for dialing 911. The following priority list of employees are responsible for contacting 911: A. City Administrator B.Assistant to City Administrator/City Clerk C.Finance Director D.Receptionist These employees are the individuals most likely to be near a phone at the time of an emergency.Phones are located in each office, at every desk, and in the work room, break room, and vault. The following information is needed for 911 to respond to the emergency: A.Your name,business name,address and telephone number B.Type of emergency-fire, accident,medical,etc. Street address and telephone number info is listed next to all phones. • Revised 1996 ----------------------------_---1 ,,, • Once you have provided the basic information needed, stay on the phone.Dispatchers may want to get more information about the exact nature of the emergency. In any case, stay on the phone until the dispacher hangs-up or if staying on the phone affects your safety. If the telephones in City Hall are unsafe to use,because of the nature of the emergency,the nearest telephones are located at the Public Safety Center and Marysville Library.Several City Hall employees also have cellular phones.. 2.ESCAPE PROCEDURES AND ROUTES .In the event of a fire or other emergency that affects City Hall, employees are to evacuate the building in a orderly manner. In most cases, you will have more than one option in determining an escape route. A floor plan of the building is attached to this program. It shows all exits from the building and escape routes from all areas of the structure. 3.MEETING PLACEt HEAD COUNT Once you have evacuated the building, all employees are to meet at the utility drop box in the parking lot located to the South of the building. Once there, a head count will be conducted by the Assistant Personnel Director and Assistant to City Administrator to determine if all employees are accounted for. If an employee is unaccounted for, it will be determined if that person is somewhere off site and not affected by the emergency. 4.EMPLOYEES WHO REMAIN BEHIND The only employees who would remain behind in an emergency would be persons designated in the following;calling 911, medical and firefighting duties.The only time that employees remain behind for these duties would be if it is safe to do so. Once their duties are completed, they are instructed to evacuate to the meeting place. Revised 1996 • 5. RESCUE AND MEDICAL DUTIES The use of fire extinguishers to fight fires is to be done only if it can be determined that it will be safe and effective.Use these common sense tips to help you make that determination. A.Size of the fire; Fight the fire only if it is relatively small in nature and is isolated. You should never attempt to fight a fire that has fully engulfed a room or structure. Fighting many smaller fires not isolated in one location is not recommended. B. Location of fire extinguisher and escape routes; If you have to give .up your escape routes to get to the fire extinguisher or fight the fire, do not fight the fire. C.Ventilation;Fight fires only in well ventilated areas. If smoke is intense in the area of the fire, do not enter the area. D. Fires near fuels and chemicals; Do not fight a fire that is near fuels such as gasoline or other flammables.These types of fires are very dangerous and can flash or explode quickly.Fires involving chemicals can explode and give off toxic fumes. The following personnel are designated to respond to firefighting and/ or medical duties: Personnel who have been properly trained. 6. ALARM SYSTEMS City Hall has an automatic alarm system to alert employees to an emergency such as fire. This system sounds an audible alarm and automatically alerts the Fire Department. If the fire alarm sounds, all personnel will evacuate to the designated meeting place in the parking lot, and wait there for further instructions which will be given after the extent of the crisis is determined . Revised 1996 • ., 7. FIRE EXTINGUISHER TRAINING Training for the proper use of fire extinguishers will be conducted annually and will be reviewed and updated on a regular basis. An in- house check will be conducted annually to determine if the departments fire extinguishers are fully charged and in proper working order. 8.TRAINING INSTRUCTOR The Marysville Fire District will be providing instruction to the employees of City Hall. .The Assistant Personnel Director and Assistant to the City Administrator are the persons responsible in ensuring that this training take place. You may also contact the Assistant Personnel Director and Assistant to the City Administrator for further information on the Emergency Action Plan or any other safety concerns. Revised 1996 == ..=""n'f" '. COtolFERE:NCE , E--EXIT X-7FIRE EXTINGISHER I "rrATTORNE:'l' 1- V.cEO CQUPUTI:R x r-------l: ASST. PERSOMHEL D111. VAULT UAY'OR x CITY Cl.Ula ASST..\OU!H. \ ~I E_4-:..c..:L~ 1~I'.~ 'LOOR PLAN • CITY HALL EVACUATION PLAN ;'::;'.. ",. CITY OF MARYSVILLE Planning/Building Department EMERGENCY ACTION PLAN The following action plan has been developed to educate employees within the Planning/Building Department with proper procedures in the event of fire or other emergencies. It is the policy of the City of Marysville that new employees be trained in this program immediately upon the first day of employment. Thereafter,the Planning/Building Department will review and update the program with its employees annually. In the event of fire or other emergencies, it is important that the proper authorities be notified. The Planning/Building Department has designated certain employees responsible for dialing 911. The following priority list of employees will be responsible for contacting 911 : A. Switch Board Operator B.Public Works Mechanic C.Supervisors These employees are the individuals most likely to be near a telephone at the time of an emergency. Telephones are located in the Public Works Building, Maintenance Building, Waste Water Treatment Plant, and various City vehicles. The following information is needed for 911 to respond to the emergency: A.Your name, business name, address and telephone number; B. Type of emergency: fire, accident, medical, etc. Street address and telephone number information is listed next to all telephones. eap.wrVdiskette Page I ---------------------------------~ Once you have provided the basic information needed, stay on the telephone. Dispatchers may want to get more information about the exact nature of the emergency. In any case, stay on the phone until the dispatcher hangs-up or if staying on the phone affects your safety. If the telephones in are unsafe to use, because of the nature of the emergency, the nearest telephones are located at the nearest other building or various City vehicles. In the event of a fire or other emergency that affects the Public Works Buildings referenced, employees are to evacuate the building in a orderly manner. In most cases, you will have more than one option in determining an escape route. A floor plan of the building is attached to this policy. It shows all exits from the building and escape routes from all areas of the structure. Once you have evacuated the building, all employees are to meet at the Public Works sign / flag pole. A head count will be conducted by the Permit Cordinator or Department Supervisor to determine if all employees are accounted for. If an employee is unaccounted for, it will be determined if that person is somewhere else and not affected bythe emergency. 14.EMPLOYEESWHOgEMAINBEHIND·.··...··<!!I • The only employees who should remain behind in an emergency would be persons designated in the following:calling 911,medical and firefighting duties. The only time that employees remain behind for these duties would be if it is safe to do so. Once their duties are completed, they will be instructed to evacuate to the meeting place. eap.wri/diskette Page 2 • The use of fire extinguishers to fight fires are to be used onlyif it can be determined that it will be safe and effective.Use these common sense tipsto help you make that determination. A.Size of the fire:Fight the fire only if it is relatively small in nature and is isolated.You should never attempt to fighta fire that has fully engulfed a room or structure.Fighting smallerfires not isolated in one location is not recommended. B.Location of fire extinguisher and escape routes:If you have to give up your escape routes to getto the fire extinguisher or fight the fire,do not fight the fire. C.Ventilation:Fight fires only in well ventilated areas.If smoke is intense inthe area of the fire,do not enter the area. D.Fires near fuels and chemicals:Do notfighta ·fire thatis near fuels, such as gasoline or other flammables.These types of fires are very dangerous and can flash or explode quickly.Fires involving chemicals can explode and give off toxic fumes. The following personnel are designated to respond to firefighting and! or medical duties.This listis in priority order: A.Mechanic!Assist.Mechanic B.All Personnel who are properly trained in first-aid,CPR and use of fire extinguishers. eap.wri/diskette Page3 16····'A'.'·.LA""'··'.·R··M.,.'·'·S·.Y··.S'.T·E·.·M·'··S·,·..'.",,",.".,.,.,.':..:.•.'.::::,::::::::::,"::;:c•• •• • ..:..:.. ..:>..'........ .:":"-:...../•••••••••••••••1 • The Public Works facilities has an alarm systems currently to alert employees and fire dispatch to an emergency such as fire. The Planning/Building Department uses car phones or car radios to conduct regular business. Two-way communications will be utilized in the event of an emergency. The person with information about an emergency will contact all other personnel as to the scope of the emergency. Once that information is transmitted to personnel, all other non-emergency radio contact will cease until the crisis ends. The radio system will then be utilized in all ways possible to aid in the emergency situation. Training for the proper use of fire extinguishers will be conducted on the employees first day of employment and will be reviewed and updated annually. An in-house check will be conducted annually to determine if the departments fire extinguishers are fully charged and in proper working order. 18.IRAlf\JI[\J§IN$"rRlJO!'QR·.···.'···>··'..·.,.•...',,.••.··HY·..,'···'..'··'il The Supervisor or Safety Representative for the Planning/Building Department will be providing instruction to the employees of the Planning/Building Department. The Supervisor is the person responsible in ensuring that this training take place. You may also contact the Safety Representative for further information on the Emergency Action Plan or any other safety concerns . eap.wrVdiskette Page4 • --}=Exit Direction X =Fire Extinguisher . •NORTH T ~ I • CONF ROOM UTIl..MANT COUNTER . I BLDG DEPT UL .. ~~) •... .J,BLDGIN'?P )BLDG MAINT PLANNER UP II 1f0-r;~Lv ~ '?TREET "-'UPT '?TREET DEPT RECEPTION INTERN '?TOR }<PRINT PUBLIC WORI(CJ BLDG -Fir".Jt Floor _______________________1 •-7 =Exit Direction x =Fire Extinguisher NORTH I ..... I . r-, UTIl-,?UPT ~UTIL '?EG CONf ROOM PW":lEG PW DIR -I ON f\6 fil -1-)0 4l.....Jr1H ON ~')(~~fl ~•,....11....,.....~ -~~.J..DO KIT II~~I I[TII '?TREET DEPT '?TOR ~ f-ENGNR .~ ON ON UTIL CON'?T - '-- ~DN ~~1-.' ~,.. ENGNR ENGNR ~s.+- PUBLICWORKCJ BLDG -CJecond Floor ------- - •• ',", vehicleparking NORTII \r::f(t.E.I'll"~""..,."t'.".. blr t office shop area X -/ X ~ machine I shop ~ l' mens...,. bathroom womens bathroom -i-.t-o X FfRE "1M",I t vehicleparking -I l'I- ->=exit direction X=fire extinguisher street storage i, i I police I 'I'storngeFII~E AI~~~ ~ PW SHOP AND EQUIPMENT BUILDiNG (lower level) SOUTH • ->=exit direction X=fire extinguisher • NORTH • storage lower level l'wood shop .lockerroom lower level lunch room WOOD SHOP,LUNCH ROOM &STORAGE PW SHOP AND EQUIPMENT BUILDING (upper level) SOUTH LASaRATORY EMERGENCIES 1.Accidents and Injuries:In the event of an accident or injury involving laboratory personnel,administer first aid if necessary and call 911 if needed. The First Aid kit is located on the wall by the Southeast exit door in the laboratory, (see map below).Remember to report all accidents and injuries to your supervisor immediately. 2.Fires:In case of a fire, an extinguisher is located by the Southwest exit door (see map below). If the fire is small scale, use the extinguishers provided to extinguish the fire.Always face the fire with your back towards your escape route when using fire extinguishers,For larger scale fires,evacuate the bUilding immediately and call 911. . 3.Evacuation Procedures:When circumstances require that the Laboratory be evacuated,use the exit door closest to you at the time of evacuation.There are three doors which exit the Laboratory.For locations (see map below). <E-NORTH SHOP ... ~OFFICE OFFICE T ----------------. ~p l&bor.tory Bulldina ." w.wrp~--­ DYNA SAND FILTER GALLERY ," , .. ~h.....' ~S ,-r=J LJ X ..-m .. s:b.~m >:0 .(/)G>,.:em 1- ""'z k)r (/)0 -lI-<.. L,-0 ~m LQ.flJ-lr-<,,:om TT T IX ~ .,. .. ,, J::.dI ~~\lor\Ei<. +j)'~EcrIOH . Im > :0 Z G> ~"U :0 ~~)-8.m 0--; 0z ..,I III W1WlJf I, .- Im> :0 Z G> "U :0o -lrno -'i o Z .'-:.~ 'f.,.~!=iRe. ....:,=f'(l EMERGENCY ACTION PLAN: The following action plan has been developed to educate employees within the Parks &Recreation Department in what to do in the even of fire or other emergency. It is the policy of the City of Marysville that new employees be trained in this program immediately upon the first day of employment.Thereafter,the Parks &Recreation Department will review and update the program with its employees annually. 1.EMERGENCY RESPONSE (911) In the event of fire or other emergency, it is important that the proper authorities are notified. The Parks &Recreation Department has designated certain employees responsible for dialing 911. The following priority list of employees are responsible for contacting 911: A.Director of Parks &Recreation B.Parks Foreman C. Recreation/Athletic Supervisors D. Parks &Recreation Secretary E. Parks Maintenance staff These employees are the individuals most likely to be near a phone at the time of any emergency. Phones are located in the Maintenance office, Parks &Recreation office and the Directors office. The following is needed for 911 to respond to the emergency: A.Your name, business name, address and telephone number. 8. Type of emergency: fire, accident, medical, etc. Street address and telephone number info is listed next to all phones. Once you have provided the basic information needed, stay on the phone. Dispatchers may want to get more information about the exact nature of the emergency. In any case, stay on the phone until the dispatcher hangs-up or if staying on the phone affects your safety. If the telephones in the maintenance facility are unsafe to use, because of the nature of the emergency, the nearest telephones are located in the Parks &Recreation Office. 2.ESCAPE PROCEDURES AND ROUTES In the event of a fire or other emergency that affects the maintenance facility, employees are to evacuate the building in an orderly manner. In most cases, you will have more than one option in determining an escape route. A floor plan of the building is attached to this program. It shows all exits from the building and escape routes from all areas of the structure. 3.MEETING PLACE I HEAD COUNTS Once you have evacuated all buildings, all employees are to meet at the front Parks & Recreation Office fire hydrant, located to the south of the building. Once there, a head count will be conducted by the Director or Supervisors to determine if all employees are accounted for. If an employee is unaccounted for, it will be determined if that person is somewhere off site and not affected by the emergency. 4.EMPLOYEES WHO REMAIN BEHIND The only employees who would remain behind in an emergency would be persons designated in the following; calling 911, medical and fire fighting duties. The only time that employees remain behind for these duties would be if it is safe to do so. Once their duties are completed, they are instructed to evacuate to the meeting place. 5.RESCUE AND MEDICAL DUTIES The use of fire extinguishers to fight fires is to be done only if it can be determined that it will be safe and effective. Use these common sense tips to help you make that determination. A.Size of the fire: Fight the fire only if it is relatively small in nature and is isolated. You should never attempt to fight a fire that has fully engulfed a room or structure. Fighting many smaller fires not isolated in one location is not recommended. B. Location of fire extinguisher and escape routes: If you have to give up your escape routes to get to the fire extinguisher or fight the fire, do not fight the fire. C. Ventilation: Fight fires only in well ventilated areas. If smoke is intense in the area of the fire, do not enter the area. D. Fires near fuels and chemicals: Do not fight a fire that is near fuels such as gasoline or other flammables. These types of fires are very dangerous and can flash or explode quickly. Fires involving chemicals can explode and give off toxic fumes. The following personnel are designated to respond to fire fighting and/or medical duties. This list is in priority order: A.Parks Foreman B. Parks Maintenance Staff who are properly trained in first-aid, CPR and use of fire extinguishers. 6.ALARM SYSTEMS The maintenance facility has no alarm systems to alert employees to an emergency such as fire. The Parks &Recreation Department does use portable cellular phones. The person with information about an emergencywill contact all other personnel as to the scope of the emergency. Once that information is transmitted to personnel, all other non-emergency phone contact will cease until the crisis ends. The phones will then be utilized in all ways possible to aid in the emergency situation. 7. FIRE EXTINGUISHER TRAINING Training for the proper use of fire extinguishers will be conducted on the employees first day of employment and will be reviewed and updated annually. An in-house check will be conducted annually to determine if the departments fire extinguishers are fully charged and in proper working order. 8. TRAINING INSTRUCTOR The Parks &Recreation Supervisors and Parks Foreman or Safety Representative for the Parks &Recreation Department will be providing instruction to the employees of the Parks &Recreation Department. :..~;.'\~."'!y {~.":~:!{:,nt:f!i:~:;~!!;i;,;ll~:F~;'t;!i'J' ,, ~,'. ..'.' i',j::;:::::'!:',:.' ',:, ! ,,, .1 , ',,'. ,.•1' • ,.'1'. ,';' " I I".1,'\1.,','.I,·....: • I:!.(.' ,' I, Parks and Recreation Department Emergency Exit Plan office meeting copy room bath desk/counter reception,area office ffice bat offlC9 March 1995 rev. **Doors Window Exits ,. •• • .'.. • "j . CITY OF MARYSVILLE (Golf Department) EMERGENCY ACTION PLAN The following action plan has been developed to educate employees within the Golf Department in what to do in the event of fire or other emergency.It is the policy of the City Of Marysville that new employees be trained in this program immediately upon the first day of employment. Thereafter,the Golf Department will review and update the program with its employees annually. 1.EMERGENCY RESPONSE (911) In the event of fire or other emergency,it is important that the proper authorties are notified.The Golf Department has designated certain employees responsible for dialing 911.The following priority list of employees are responsible for contacting 911: A,Mechanic B.Golf Course Superintendent C.Asst.Superintendent These employees are the individuals most likely to be near a phone at the time of an emergency.Phones are located in the Mechanic's office, Mechanic's shop and the Superintendent's office. The following information is needed for 911 to respond to the emergency: A.Your name,business name,address and telephone number B.Type of emergency-fire,accident,rnedcatetc. Street address and telephone number info is listed next to all phones. Once you have provided the basic information needed,stay on the phone.Dispatchers may want to get more information about the exact nature of the emergency.In any case,stay on the phone until the dispacher hangs-up or if staying on the phone attects your safety. If the telephones in the maintenance facility are unsafe to use,because of the nature of the emergency,the nearest telephones are located at the Pro Shop or Restaurant. 2.ESCAPE PROCEDURES AND ROUTES In the event of a fire or other emergency that affects the maintenance facility,employees are to evacuate the bUilding in a orderly manner.In most cases,you will have more than one option in determining an escape route.A floor plan of the bUilding is attached to this program .: It shows all exits from the building and escape routes from all areas of the structure. 3.MEETING PLACEt HEAD COUNT Once you have evacuated the bUilding,all employees are to meet at the fire hydrant located to the South and East of the building.Once there,a head count will be conducted by the Superintendent or Assistant Superintendent to determine if all employees are accounted for. If an employee is unaccounted for,it will be determined if that person is somewhere on the golf course and not affected by the emergency. 4.EMPLOYEES WHO REMAIN BEHIND The only employees who would remain behind in an emergency would be persons designated in the following;calling 911,medical and firefighting duties.The only time that employees remain behind for these duties would be if it is safe to do so.Once their duties are completed, they are instructed to evacuate to the meeting place. • 5.RESCUE AND MEDICAL DUTIES The use of fire extinguishers to fight fires is to be done only if it can be determined that it will be safe and effective.Use these common sense tips to help you make that determination. A.Size of the fire;Fight the fire only if it is relatively small in nature and is isolated.You should never attempt to fight a fire that has fully engulfed a room or structure.Fighting many smaller fires not isolated in one location is not recommended. 8.Location of fire extinguisher and escape routes;If you have to give up your escape routes to get to the fire extinguisher or fight the fire,do not fight the fire. C.Ventilation;Fight fires only in well ventilated areas.If smoke is intense in the area of the fire,do not enter the area. D.Fires near fuels and chemicals;Do not fight a fire that is near fuels such as gasoline or other flammables.These types of fires are very dangerous and can flash or explode qUickly.Fires involving chemicals can explode and give off toxic fumes. The following personnel are designated to respond to firefighting and/ or medical duties.This list is in priority order; A.Assistant Superintendent B.Groundskeepers who are properly trained in first-aid,CPR and use of fire extinguishers. • 6.ALARM SYSTEMS The maintenance facility has no alarm systems currently to alert employees to an emergency such as fire.The Golf Department does use portable two-way radios to conduct regular business at the golf course.Two-way communications will be utilized in the event of an emergency.The person with information about an emergency will contact all other personnel as to the scope of the emergency.Once that information is transmitted to personnel,all other non-emergency radio contact will cease until the crisis ends.The radio system will then be utilized in all ways possible to aid in the emergency situation. 7.FIRE EXTINGUISHER TRAINING Training for the proper use of fire extinguishers will be conducted on the employees first day of employment and will be reviewed and updated annually.An in-house check will be conducted annually to determine if the departments fire extinguishers are fully charged and in proper working order. 8.TRAINING INSTRUCTOR The Golf Course Superintendent,Assistant Superintendent or Safety Representive for the Golf Department will be providing instruction to the employees of the Golf Department. The Golf Course Superintendent is the person responsible in ensuring that this training take place.You may also contact the Golf Course Superintendent for further information on the Emergency Action Plan or any other safety concerns. -, STORAGE:AREA ~ESOAP~E~RGUtES-~ Bath A Lunch OfficeoomAoom Bath D 0 Aoom Closet "Stairs Storllge Area S10rage Arelll CEDARCREST GOLF COURSE MAINTENANCE FACIUN (UPPEA F~OOR PLAN] BD BD=BllIY Door 0=Door X=Flre ExtinguIsher .LUNCHROOM -AND OFF.lCE! ESCAPE-ROUTES~ BA~th ..,Lunch Officeoom.J Room Bath b .0 D ...;.. Room..-~ IClo~J \I . II4-Stalrs 4J ~ BD BD=Bay Door Storage Area S10rBge Area CEDARCREST GOLF COURSE MAINTENANCE fACILl1Y (UPPER F~OOR PlAN) 0=Door X=Flre Extinguisher ,FERTILIZER ROOM ·ESGARE ROUTES' BD=Bay Door D=Door d=Diesel X=Flre Extinguisher E:::Emergency Fuel Shut-off g=Gas E I Grinding Mechanics S Room SO Shop riD~D Parts L Ba1h-Room D ; ~D room 0 x D LTo upstalrs Irrigation . r Room ~ BD Equipment Storage Area BD I ~x 0 -T Ferti II zerfChemlcal Room 0 I • CEDARCRESTGOLFCOURSE f,~AINTENANCE FACILIITY ~o OR !..AN ,..... EQUIPMENT,STORAGE'AREM "ESCAPE ROUTES' Grinding D Room X~---f rl 0 ~D Parts Bath-Room room Mechanics Shop 1o ~ BO . .f .--.,..,....,..,....,...,..L,.-,-.---4--4 D......-4 ..n-.__J~"'x Irrigation L.J,..l.J..J..L"U-l.---1 Ho 0 m .~ Equipment Storage Area ~so BD=Bay Door D=Door X=Fire Ex1inguisher E::Ernergency Fuel Shut-off g=Gas Feriillz ertChemlcal Room E~.... OX T d=Diesel so • CEDARCREST GOLF COURSE ~~AINTENANCE FACllIl1Y LOOR PLAN MECHANIC /PARTS'I.GRINDING '1JRRIGATION cROOMS. ESCAPE~'ROUTES, BD BD=Bay Door Grinding n RoomoMechanics Shop r so .~. rt D~~Parts ~I Bath-Room ~nr:.x room Df;--1 ~r-Irrigation f .~L Room ...To upstairs ~ t.....__~ D=Door Fertill zer(Chemlcal Room d Equipment Storage Area , .0::.. BD E '1:-------.."'xo T X=Flre Extinguisher E=Ernergency Fuel Shut-off g=Gas d=Diesel so • I CEDARCREST GOLF COURSE MAINTENANCE FAC/L1ITY ILOYiEA FLOOR PLAN] ,,'j~~ '.' CITY OF MARYSVILLE Public Works Department FIRE PREVENTION PLAN The following prevention plan has been developed to educate employees within the Public Works Department regarding fire prevention. It is the policy of the City of Marysvillethat new employees be trained in this plan immediately upon the first day of employment. Thereafter, the Public Works Department will review and update this planwith its employees annually. A.Chemical Storage Area: The chemical storage area is used to store various chemicals. These products by nature are fire hazards because they are highly flammable,corrosive,toxic, explosive and/or reactive. B.Mechanic's Shop: The mechanic's shop is a workplace fire hazard due to the varied products that are used and stored there. Various types of products include: acids,adhesives,battery fluids,cleaning and degreasing agents, industrial oils,paints,solvents,varnishes,etc. The shop contains torches andwelders which are used as needed. C. Fuel Storage Building: The fuel storage building is located to the South of the maintenance building. Small quantities of fuels and. flammable liquids are stored in approved containers within the building. D.Upstairs Wood Shop Area: The upstairs wood shop area is considered a major workplace fire hazard.A majority of these items are wood and sawdust that can add fuel to a fire or be a place for a fire can start. 12.PROPER HANDLING AND STORAGE ·...~{;'i,1 A.Chemical Storage area:Handling the materials in the chemical storage area is done by properly trained and licensed employees. Personnel who are not trained and licensed will not be required to • handle these materials, Storage of these materials is done so in a clean, dry, heated, ventilated and locked room separated from other areas of the building, The room itself has exterior signage providing proper information concerning the dangers and contents of the room. B. Mechanic's Shop: Handling of materials in the mechanic's shop is done so by a trained mechanic and other staff members who have proper training. Storage of these materials are accomplished by keeping like chemicals together and separated from other chemicals. For example; paints are stored in one location and are separated from the degreasing agents. C. Fuel Storage: The handling of fuels and fuel storage is done by all properly trained employees. Fuel tanks are filled by trained professionals by using tanker trucks. Fuel pumps are controlled by a electric on/off switch and an emergency shut-off switch as an alternate. Fuel cans are stored in one location and in approved containers that are properly labeled. D. Upstairs Wood Shop Area: The handling and storage of the materials located in this area is done by trained department personnel. 3.;j:POTENTIAL IGNITION SOURCES AND CONTROLi;~~:;B~:r~PROCEDUR.ES .•'..'.".......':.>............-,.,'.'.'.·,"'::tj~~~rr.i A. Open Flame From Torches Control: Trained user keeping work area a safe distance from flammable/combustible materials. Torches serviced for safe operation. B. Heaters Control: Keeping flammables/combustibles away from heaters. Prohibiting use of heaters to warm and dry gloves and other clothing. Heaters are serviced by trained professionals. C. Sparks From Welding Equipment Control:The use of welding equipment is done by trained personnel. Welding work area is kept clean of debris and other flammable/combustible material. Welding equipment is serviced by trained professionals, D. Smoking Control: The City of Marysville has a policy of "no- smoking" in the workplace and this policy is strictly enforced, E. Electricity Control:Staff periodically inspect the electrical power cords of all equipment and tools. Any electrical work is done to code. Storage of flammables/combustibles next to breakers and outlets is prohibited. F.Spontaneous Combustion Control: Used shop towels are stored in a safe location and are cleaned weekly by a laundry service. Chemicals stored are kept dry and the room is well ventilated and locked for security. The Public Works Facilities currently have no sprinkler systems installed. Fire extinguishers are located at various locations throughout the facility. Refer to the floor plan for the exact location of all fire extinguishers. Water faucets are located on all Public Works facilities.Note:The use of water to fight an electrical or chemical fire is not recommended and can be dangerous. The fire hydrants are located on the Westside of the Public Works Building and on the Eastside of the Maintenance BUilding. Is ..'·OTHER INFORMATION ..;c ·,:r....'.."..·.,\.·.'.·.'.:,;..'.;.,,1;.~;~.-'~.-:-."-'.....;..-..._...,:....:.',;.."';.", The local fire district is responsible for the maintenance of the departments fire suppression equipment. An inspection is conducted annually and fire extinguishers are recharged as needed. The Public Works Department representative to the safety committee is responsible for an in-house check of the fire extinguishers. This ~------------------------------- inspection is conducted annually.Any problems with the fire extinguishers will be reported to the Fire District. The Public Works Mechanic is responsible for the control of fuel source hazards.Any hazardous conditions in this matter will be reported to the Public Works Superintendent and resolved immediately. 16.HOUSEKEEPING ......I--,.:::J:>:~; It is the policy of the Public Works Department to keep its facility in a clean and orderly fashion. This includes the exterior areas of the .building as well as interior. Waste baskets shall be dumped into the garbage bin for collection on a daily basis.Freight boxes shall be disposed of immediately upon receipt of freight unless the box is needed for storage.Oil, fuel and chemical spills will be cleaned up immediately afterward and disposed of properly. It.TRAINING .' As an employee of the Public Works Department, you have a right to know the potential fire hazards in the workplace. The Division Supervisor or Safety Representative will be providing instruction to the employeesof the Public Works Department. The Division Supervisor is the person responsible in ensuring that this training take place. You may also contact the Public Works Superintendentfor further information on the Fire Prevention Program or any other safety concerns. This written plan is available at the workplace and can be located in the lunchroom. • CITY OF MARYSVILLE Police Department FIRE PREVENTION PLAN The following prevention plan has been developed to educate employees within the Police Department regarding fire prevention.It isthe policy of the City of Marysville that new employees be trained in this plan immediately upon the first day of employment. Thereafter, the Police Department will review and update this plan with its employees annually. I.LIST OF MAJOR WORKPLACE FIRE HAZARDS A.Arms Room: The storage area is used to store various weapons ammunition. These products by nature are fire hazards because they are highly flammable,corrosive,toxic, explosive anJor reactive.-- 2.PROPER HANDLING AND STORAGE A.Arms Room area:Handling the materials in the Arms storage area is done by properly trained and licensed employees. Personnel who are not trained and licensed will not be required to handle these materials.Storage of these materials isdone so in a clean, dry, heated, ventilated and locked room separated from other areas of the building. The room itself has exterior signage providing proper information concerning the dangers and contents of the room. 3.POTENTIAL IGNITION SOURCES AND CONTROL PROCEDURES _ A.Smoking Control:The City of Marysville has a police of uno-smoking"inthe workplace and this policy is strictly enforced. B.Electricity Control:Staff periodically inspect the electrical power cords of all equipment and tools. Any electrical work is done to code. Storage of flammables/combustibles next to breakers and outlets is prohibited. 4.FIRE PROTECTION EQUIPMENT The Police Facilities currently have sprinkler systems installed. Fire extinguishers are located at various locations throughout the facility. First aid stations are located at fire extinguishers location. • -2- The firehydrants are located on the Westside of the Police Building and on the Eastside of the Police Building. Evacuating plans and bloodborne policy procedures are located at fire extinguishers locations. 5.OTHER INFORMATION The local fire district is responsible for the maintenance of the departments fire suppression equipment.An inspection is conducted annually and fire extinguishers are recharged as needed. The Police Department representative to the safety committee is responsible for an in-house check of the fire extinguishers.This inspection is conducted annually. Any problems with the fire extinguishers will be reported to the Fire District. 6.HOUSEKEEPING It is the policy of the Police Department to keep its facility in a clean and orderly fashion. This includes the exterior areas ofthe building as well as interior. Waste baskets shall be dumped into the garbage bin for collection on a daily basis. Freight boxes shall be disposed of immediately upon receipt of freight unless the box is needed for storage. 7.TRAINING As an employee of the Police Department,you have a right to know the potential fire hazards in the workplace.The Division Supervisors or Safety Representative will be providing instruction to the employees of the Police Department. The Division Supervisor is the person responsible in ensuring that this training take place. You may also contact the Safety Representative for further information on the Fire Prevention Program or any other safety concerns. This written plan is available at the workplace and can be located in the lunchroom. L • CITY OF MARYSVILLE (City Hall) FIRE PREVENTION PLAN The following prevention plan has been developed to educate employees within City Hall in fire prevention. It is the policy of the City of Marysville that new employees be trained in this plan immediately upon the first day of employment.Thereafter,the Assistant Personnel Director and Assistant to City Administrator will review and update this plan with its employees annually. 1. LIST OF MAJOR WORKPLACE FIRE HAZARDS A.Custodial Storage Area: The custodial storage area is considered a major workplace fire hazard because of the quantity of cleaning solvents stored there. A majority of these items are furniture cleaners and soaps that can add fuel to a fire or be a place for a fire to start. The custodian currently has control over the quantity and type of materials stored in this location. B.Computer Room: The computer room is considered a major workplace fire hazard because of the quantity of electrical equipment in this area which could be a place for a fire to start. Only necessary supplies and equipment are utilized in this area. The door is closed while operating the printer or burster. C. Vault: The vault is considered a major workplace fire hazard because of the quantity of paper stored there and could be a place for a fire to start. This area contains its own smoke detector and is a fireproof area. 2.PROPER HANDLING AND STORAGE D.Custodial Storage Area: The handling and storage of the materials located in this area is done so by the custodian. All materials are stored on a metal shelf in a neat, safe manner. Revised 1996 • 3. POTENTIAL IGNITION SOURCES AND CONTROL PROCEDURES A.Heaters Control: Keeping flammables/combustibles away from heaters. Prohibiting use of heaters to warm and dry gloves and other clothing. Heaters are serviced by trained professionals. B.Smoking Control: The City of Marysville has a no-smoking in the workplace policy and this policy is strictly enforced . .C.Electricity Control:Staff periodically inspects the electrical power cords of all equipment and tools. Any electrical work is done to code. Storage of flammables/combustibles next to breakers and outlets is prohibited. D.Spontaneous Combustion . Control: Used cleaning cloths are stored in a safe location and are replaced weekly by the custodian.Chemicals stored in the custodial area are kept dry and the room is well ventilated. 4. FIRE PROTECTION EQUIPMENT City Hall currently has no sprinkler system installed in its facility, but does have smoke detectors throughout the building connected to an automatic fire alarm system. Fire extinguishers are located at various locations throughout the facility.Refer to the floor plan for the exact location of all fire extinguishers. The fire hydrant for City Hall is located off of the Southwest corner of the building next to the fence. Revised 1996 ,-------------------------------------------------- 5.OTHER INFORMATION The local fire district is responsible for the maintenance of the departments fire suppression equipment. An inspection is conducted annually and fire extinguishers are recharged as needed.The City Hall representative to the safety committee is responsible for an in- house check of the fire extinguishers.This inspection is conducted annually.Any problems with the fire extinguishers will be reported to the fire district. The Assistant Personnel Director and Assistant to City Administrator are responsible for the control of fuel source hazards. Any hazardous .conditions in this matter will be reported to the Assistant Personnel Director and Assistant to City Administrator and resolved immediately. 6.HOUSEKEEPING It is the policy of City Hall to keep its facility in a clean and orderly fashion.This includes the exterior areas of the building as well as interior.Waste baskets shall be dumped for collection on a daily basis.Freight boxes shall be disposed of immediately upon receipt of freight unless the box is needed for storage. 7.TRAINING As an employee of City Hall, you have a right to know the potential fire hazards in the workplace.The Assistant Personnel Director and Assistant to City Administrator will be providing instruction to the employees of City Hall. The Assistant Personnel Director and Assistant to City Administrator are the persons responsible in ensuring that this training take place. You may also contact these individuals for further information on the Fire Prevention Program or any other safety concerns. This written plan is available at the workplace and can be located in the lunchroom. Revised 1996 ..-" DlAtOTOA f,-,I E--EXIT EXTINGISHERX--FIRE f,~;.'~I;[. :i I ,-=-=-,".0_0 ~ COHFER£'/\CE;1 ~ ""'EO ,; ASST. P£'RSONHEL DlA. VAULT l.lAYOR .:.~.; i[1II ~IlAfAJC ROOLl.~ :LOOR PLAN • CITY HALL EVACUATION PLAN "-;, CITY OF MARYSVILLE Planning/Building Department FIRE PREVENTION PLAN The following prevention plan has been developed to educate employees within the Planning/Building Department regarding fire prevention. It is the policy of the City of Marysville that new employees be trained in this plan immediately upon the first day of employment. Thereafter,the Planning/Building Department will review and update this plan with its employees annually. A.Chemical Storage Area:The chemical storage area is used to store various chemicals.These products by nature are fire hazards because they are highly flammable, corrosive, toxic, explosive and/or reactive. B.Mechanic's Shop: The mechanic's shop is a workplace fire hazard due to the varied products that are used and stored there. Various types of products include: acids, adhesives,battery fluids, cleaning and degreasing agents, industrial oils, paints, solvents, varnishes, etc. The shop contains torches and welders which are used as needed. C. Fuel Storage Building: The fuel storage bUilding is located to the South of the maintenance building. Small quantities of fuels and flammable liquids are stored in approved containers within the building. D.Upstairs Wood Shop Area: The upstairs wood shop area is considered a major workplace fire hazard. A majority of these items are wood and sawdust that can add fuel to a fire or be a place for a fire can start. 12.PROPER HANDLING AND STORAGE •....·...:;:c,f1?1 A.Chemical Storage area: Handling the materials in the chemical storage area is done by properly trained and licensed employees. Personnel who are not trained and licensed will not be required to fire.wrildiskette Page I fire.wrildiskette Page2 D. Upstairs Wood Shop Area: The handling and storage of the materials located in this area is done by trained department personnel. 3\POTENTIAUIGNITlbN:SbURC!::S AND'CONTROC~~"~PR6CE6uRES_.::·J(:;i:i:D"t;~::7'~~.M;\o(U/··.';(~;'i;·>f:>::::·:··:.j·;:~?:\~~.,<(! ------------.._----.~-------- B.Mechanic's Shop: Handling of materials in the mechanic's shop is done so by a trained mechanic and other staff members who have proper training. Storage of these materials are accomplished by keeping like chemicals together and separated from other chemicals. For example; paints are stored in one location and are separated from the degreasing agents. handle these materials. Storage of these materials is done so in a clean, dry, heated, ventilated and locked room separated from other areas of the building. The room itself has exterior signage providing proper information concerning the dangers and contents of the room. C. Fuel Storage: The handling of fuels and fuel storage is done by all properly trained employees. Fuel tanks are filled by trained professionals by using tanker trucks. Fuel pumps are controlled by a electric on/off switch and an emergency shut-off switch as an alternate. Fuel cans are stored in one location and in approved containers that are properly labeled. B. Heaters Control: Keeping flammables/combustibles away from heaters. Prohibiting use of heaters to warm and dry gloves and other clothing. Heaters are serviced by trained professionals. A. Open Flame From Torches Control: Trained user keeping work area a safe distance from flammable/combustible materials. Torches serviced for safe operation. C. Sparks From Welding Equipment Control: The use of welding equipment is done by trained personnel. Welding work area is kept clean of debris and other flammable/combustible material. Welding equipment is serviced by trained professionals. D. Smoking Control: The City of Marysville has a policy of "no- smoking"in the workplace and this policyis strictly enforced. E.Electricity Control: Staff periodically inspect the electrical power cords of all equipment and tools.Any electrical work is done to code. Storage of flammables/combustibles next to breakers and outlets is prohibited. F.Spontaneous Combustion Control:Usedshop towels are stored in a safe location and are cleaned weekly by a laundry service. Chemicals stored are kept dry and the room is well ventilated and lockedfor security. The Public Works Facilities currently have no sprinkler systems installed. Fire extinguishers are located at 'various locations throughout the facility.Refer to the floor plan for the exact location of all fire extinguishers. Water faucets are located on all Public Works facilities.Note: The use of water to fight an electrical or chemical fire is not recommended and can be dangerous. The fire hydrants are located on the Westside of the Public Works Building and on the Eastside of the Maintenance BUilding. The local fire district is responsible for the maintenance of the departments fire suppression equipment.An inspection is conducted annually and fire extinguishers are recharged as needed.The Public fire ,wrVdiskette Page 3 Works Department representative to the safety committee is responsible for an in-house check of the fire extinguishers.This inspection is conducted annually.Any problems with the fire extinguishers will be reported to the Fire District. The Public Works Mechanic is responsible for the control of fuel source hazards. Any hazardous conditions in this matter will be reported to the Public Works Superintendent and resolved immediately. It is the policy of the Public Works and Planning/Building Department to keep its facility in a clean and orderly fashion.This includes the exterior areas of the building as well as interior. Waste baskets shall be dumped into the garbage bin for collection on a daily basis.Freight boxes shall be disposed of immediately upon receipt of freight unless the box is needed for storage.Oil, fuel and chemical spills will be cleaned up immediately afterward and disposed of properly. .......;::::::::::::::::: ..·i:::1 As an employee of the Planning/Building Department, you have a right to know the potential fire hazards in the workplace. The Supervisor or Safety Representative will be providing instruction to the employees of the Planning/Building Department. The Supervisor is the person responsible in ensuring that this training take place. You may also contact the Safety Representative for fu.rt~~r information on the Fire Prevention Program or any other safety concerns. This written plan is available at the workplace and can be located in the Code Enforcement Officerswork station. fire.wrifdiskette Page 4 -_._---------------- • Parks &Recreation Department INCORPORATED .191 City of Marysville Parks and Recreation Department FIRE PREVENTION PLAN The following plan has been developed to educate the full time and part time employees of the Parks and Recreation Department in fire prevention. It is the policy of the City that new employees be trained in this plan immediately upon their employment. Thereafter, the Parks and Recreation Department will review and update this plan with its employees annually. List of Major Workplace Hazards: A.Fertilizer / Chemical Storage: Fertilizers are stored primarily at the Golf Department facility. Smaller quantities of either material may also be stored in the maintenance facility in Jennings Park. These products by nature are fire hazards due to their high flammability properties,corrosive, toxic and/or explosive properties. All labels are to be read and followed before each use. B. Maintenance Building: is a workplace with potential hazards due to the varied products that are utilized. Various types of products are stored inside such as acids, batteries, adhesives, paints, solvents etc. C. Fuel Storage: The Parks Maintenance facility also has an exterior fuel storage shed to the south of the building. This building is to remain locked at all times when not accessed. Approved and marked containers of unleaded, regular and diesel fuels in 5 gallon quantities are within the shed. Motor oils and mixing oils are to be stored in this area as well. 6915 Armar Road.Marysville,Washington.98270.(360) 651-5085 • ------------- Proper Handling and Storage: A.Fertilizer/Chemical Storage: Handling these materials is done by properly trained and licensed personnel. Storage of these materials is done so in a clean, dry, temperature controlled, ventilated and locked room separated from other areas of the parks maintenance building. The room exterior is signed to identify information regarding the contents of the room. B.Maintenance Shop: handling of the materials in the shop is also handled by trained personnel. Separate storage practices of these materials is necessary to reduce hazards. Paints are separated from other chemicals etc. to insure safety. POTENTIAL IGNITION SOURCES AND CONTROL PROCEDURES Controls: A.Open flame use is done away from all combustible and flammable materials. B. Heaters are utilized to warm the maintenance facility year round. Clothing and or combustible materials are to be cleared away before and or during any use. C. Smoking: is prohibited in any city building or facilities and is strictly enforced. D. Staff periodically inspects electrical systems and power equipment. Any electrical work is to be done by a licensed electrician and to code. Storage or blocking access near an electrical panel or service is prohibited. F. Spontaneous combustion occurs when soiled rags or flammable materials are left near heat. Used shop towels are to be stored in a safe location for proper laundering. Fire Protection EqUipment: A.None of the offices or maintenance facilities are equipped with a fire sprinkler system. Fire extinguishers are located in all vehicles, buildinqs and facilities. Refer to a emergency floor plan for all exit locations and fire extinguisher locations. B. Water is located at each facility and should not be used during an electrical fire or chemical fire. C. Fire hydrants are located in the parks south parking entrance adjacent to the large cedar hedge amidst the parking lot. • Other Information: The Marysville Fire District is located one mile from the Park Maintenance facilities. They are responsible for the annual maintenance of all fire suppression equipment. The Parks Dept. Safety representative is responsible for the location and monthly inspection of all fire equipment. AI concerns or equipment repair needs are to be reported to the Fire District immediately. Facility Maintenance: It is the policy of the Parks and Recreation Dept. staff to maintain all its facilities in a clean and orderly fashion to avoid any obstructions in the event of emergencies. This includes exterior management as well. Waste baskets, freight boxes and any refuse is to be disposed of immediately upon receipt unless cartons are required for storage or return policies.Oil,fuel and chemical spills are to be cleaned immediately and reported to supervisor. Training: As an employee of the Parks and recreation Department you have a right to know the potential fire hazards in the work place. The Parks Maintenance Foreman and Safety Representative will provide safety updatesto all staff. The parks foreman is to ensure that all safety guidelines and procedures are followed and managed properly. CITY OF MARYSVILLE (Golf Department) FIRE PREVENTION PLAN The following prevention plan has been developed to educate employees within the Golf Department in fire prevention.It is the policy of the City of Marysville that new employees be trained in this plan immediately upon the first day of employment.Thereafter,the Golf Department will review and update this plan with its employees annually. 1.LIST OF MAJOR WORKPLACE FIRE HAZARDS A.Fertilizer/Chemical Room:The fertilizer/chemical room is used to store fertilizers and chemicals.These products by nature are fire hazards because they are highly flammable,corrosive,toxic,expolsive and/or reactive. B.Mechanic's Shop:The mechanic's shop is a workplace fire hazard due to the varied products that are used and stored there.Various types of products lnclade;acids,adhesives,battery fluids,cleaning and degreasing agents,industrial oils,paints,solvents,varnishes,etc.The shop has a torch and two welders which are used as needed. C.Fuel Storage:The Golf Department has underground fuel tanks and pumps located on the west side of the maintenance facility.The facility also stores small quantities of fuels inside the West wall of the lower equipment storage.These fuels are stored in approved cans.The department has an above ground storage tank for propane located on the North side of the facility.This is used for heating the mechanic's e' shop. D.Upstairs Storage Area:The upstairs storage area is considered a major workplace fire hazard because of the quantity of various items stored there by various departments and agencies.A majority of these items are wood and paper that can add fuel to a fire or be a place for a fire to start.The Golf Department currently has no control over the .. quantity and type of materials stored in this location., 2.PROPER HANDLING AND STORAGE A.Fertilizer/Chemical Room:Handling the materials in the fertilizer/ chemical room is done by properly trained and licensed employees. Personnel who are not trained and licensed will not be required to handle these materials.Storage of these materials is done so in a clean,dry,heated,ventilated and locked room seperated from other areas of the building.The room itself has exterior signage providing proper information concerning the dangers and contents of the room. B.Mechanic's Shop:Handling of materials in the mechanic's shop is done so by a trained mechanic and other staff members who have proper training.Storage of these materials are accoplished by keeping like chemicals together and seperated from other chemicals.For example;paints are stored in one location and are seperated from the degreasing agents. C.Fuel Storage:The handling of fuels and fuel storage is done by all properly trained employees.Fuels tanks are filled by trained professionals by using tanker trucks.Fuel pumps are controled by a electric on/off switch and an emergency shut-off switch as an alternate. Fuel cans are stored in one location and in approved containers that are properly labled. D.Upstairs Storage Area:The handling and storage of the materials located in this area is done so by other departments and agencies. 3.POTENTIAL IGNITION SOURCES AND CONTROL PROCEDURES A.Open Flame From Torches Control:Trained user keeping work area a safe distance from flammable/combustible materials.Torches servced for safe operation. B.Heaters Control:Keeping flammables/combustibles away from heaters. Prohibiting use of heaters to warm and dry gloves and other clothing. Heaters are serviceo by trained professionals. C.Sparks From Welding Equipment Control:The use of welding equipment is done by trained personnel. Welding work area is kept clean of debris and other flammable/combustible material.Welding equipment is servced by trained professionals. D.Smoking Control:The City of Marysville has a no-smoking in the workplace policy and this policy is strictly enforced. E.Electricity Control:Staff periodically inspects the electrical power cords of all equipment and tools.Any electrical work is done to code.Storage of flammables/combustibles next to breakers and outlets is prohibited. ------------------------------- F.Spontaneous Combustion . Control:Used shop towels are stored in a safe location and are cleaned weekly by a laundry service.Chemicals stored in the fertilizer/chemical room are kept dry and the room is well ventilated and locked for security. 4.FIRE PROTECTION EQUIPMENT The golf department currently has no sprinkler system installed in the maintenance facility. Fire extinguishers are located at various locations throughout the facility.Refer to the floor plan for the exact location of all fire extingui shers. Water faucets and hoses are located at either corner of the West side of the building.Note:The use of water to fight an electrical or chemical fire is not recommended and can be dangerous. The fire hydrant for the maintenance facility is located off of the Southeast corner of the shop next to the service road. 5.OTHER INFORMATION The local fire district is responsible for the maintenance of the departments fire suppression equipment.An inspection is conducted annually and fire extinguishers are recharged as needed.The Golf Department representative to the safety committee is responsible for an in-house check of the fire extinguishers.This inspection is conducted annually.Any problems with the fire extinguishers IJIAII be reported to the fire district. ~--------------------------------- The Golf Course Mechanic is responsible for the control of fuel source hazards.Any hazardous conditions in this matter will be reported to the Golf Course Superintendent and resolved immediately. 6.HOUSEKEEPING It is the policy of the Golf Department to keep its facility in a clean and orderly fashion.This includes the exterior areas of the building as well as interior.Waste baskets shall be dumped into the garbage bin for collection on Tuesday and Friday mornings.Freight boxes shall be dosposed of immediately upon receipt of freight unless the box is needed for storage.Oil,fuel and chemical spills will be cleaned up immediately afterward and disposed of properly. 7.TRAINING As an employee of the Golf Department,you have a right to know the potential fire hazards in the workplace.The Golf Course Superintendent, Assistant Superintendent or Safety Representative will be providing instruction to the employees of the Golf Department. The Golf Course Superintendent is the person responsible in ensuring that this training take place.You may also contact the Golf Course Superintendent for further information on the Fire Prevention Program or any other safety concerns • This written plan is available at the workplace and can be located in the lunchroom . BD Fertilize rfChemlcal Room (PfOpane) I b Grinding Mechanics Room BO Shop xf rl.D.......D Parts 1 Bath-RoomD JA-.o room Dx D LT.upstairs Irrigation .f Room 0.. FUEL BD Equipment Storage Area ~:.I.r~x------""'" o T 80 I CEDAACRESTGOLFCOURSE MAINTENANCE FACILlI1Y (LOWER FLOOR PlAN) BO=Bay Door O=Door X=flre Extinguisher _10-....~~Emergency Fuel Shut-off g=Gas d=Diesel ·". Bath· R )Lunch Office oom I Room Bath b D D - Ro 0 m to:-.""1 D rT"I'"'tln----1IL:,CC:.:.:110 s::.::,et;.,.JtI I ....Stalrs X SD Storllge Area S10rage Arelll CEDARCREST GOLF COURSE MAINTENANCE FACILITY (UPPER F.LOOA PLAN) BD=BllIY Door D=Door X=Flre Extinguisher .'~ I. RESPIRATORY PROTECTION PROGRAM PURPOSE A.It is the goal of all City of Marysville locations and departments to control protection exposures related to occupational disease from breathing contaminated air. The primary objective is to prevent harmfulexposures. The first attempt to accomplish this prevention will be by using accepted engineering control measures.When effective engineering controls are not feasible, or while they are being instituted,appropriate respiratory protection may be required.Our primary goal is to protect all City employees and at the same time, meet the Federal and State regulations relating to respiratory. II. SCOPE A.This procedure addresses protection for employees to control exposures to harmful air contaminants and to comply with permissible exposure limits or to protect employees in oxygen-deficient atmospheres,or when respirators are utilized for emergency rescue use. III. DEFINITIONS A."Approved"- tested and listed as satisfactory by the Bureau of Mines, the Mining Enforcement and Safety Administration (MESA),National Institute for Occupational Safety &Health (NIOSH),or Mine Safety &Health Administration (MSHA). B."Bioassay"- a determination of the concentration ofa substance inthe human body by an analysis of urine, feces, blood, bone, or tissue. C."Emergency respirator use"- wearing a respirator when a hazardous atmosphere suddenly occurs that requires immediate use of a respirator, either for escape from the hazardous atmosphere or entry into the hazardous atmosphere. D."Hazardous atmosphere"- any atmosphere, either immediately or not immediately dangerous to life or health, which is oxygen deficient or which contains a toxic or disease-producing contaminant. E."Irrespirable"- unfit for breathing F."Odor threshold limit" - the lowest concentration of a contaminant in air that can be detected bythe olfactory sense. G."Permissible exposure limit (PEL)"- the legally established time-weighted average (TWA)concentration or ceiling concentration of a contaminant that shallnot be exceeded. .., H. L J K. L. M. "Pneumoconiosis-producing dust"-dust, which when inhaled,deposited and retained in the lungs, may produce signs,symptoms,and findings of pulmonary disease. "Positive-pressure repirator"-a respirator in which the air pressureinside the respirator-inlet covering is positive inrelation to the air pressure of the outside atmosphere during exhalation andinhalation. "Respirator"-a device to protect the wearer from inhalation ofharmful atmospheres. "Sorbent"-a material which is contained in a cartridge or cannisterand which removes toxic gases and vapors from the inhaled air. "Time-weighted Average (TWA)"-the average concentration of a contaminant in air during a specific time. "Vapor"-the gaseous state of a substancethat is solid or liquid at ordinary temperature and pressure. IV.AUTHORITYIRESPONSIBIUTIES A.The Department Directors will be the designated respirator program coordinator.It is responsible for providinga respirator program that meets all applicable regulations and includes the following: I.Provision for appropriate respirators. 2.Implementation of training and instruction programs. 3. Administration of the overall program. 4.Provision for technical assistance in the selection of respirators. 5. Provision for surveillance of ordinary conditions and periodic evaluation of the respirator program 6. Provisions for respirator education. 7. Provision of educational materialsto be used in employeetraining. 8.Maintenance of employee respirator training records andmedical evaluations. B.Department Responsibilities I. The Department Supervisors or their designees are responsible for ensuring the employees wear their respirators as required and ensure that only properly trained employees assume jobs that require use of respirators. C. All employees are responsible for: I. Using the respirator supplied to them in accordance with instructions and training. 2. Cleaning, disinfecting, inspecting, and storing (in accordance with the written policy)respirators checked out to them. .-----------------------------------~--~ 3. 4. 5. 6. D. Policy Reporting a respirator malfunction to their Supervisor Guarding against damage to the respirator. Inspecting the respirator before and after use. Performing a negative and positive fit test before each use I. Any personal protective device used to protect a wearer from inhalation of contaminated air shall be called a respirator. These include:dust masks, half-masks with cartridges, full-face masks with cartridge or canister, air-supplied masks, half or full-face piece, air supplied hoods or suits, or self-contained breathing apparatus. 2.Respirators may be utilized to reduce exposure where that exposure is already below the mandated levels.It may be necessary to wear. respiratory protection in conditions where the exposure could exceed the mandated levels or where there is no feasibleway to control the exposure due to conditions. 3. The reasons for requiring respirator use must be included in the training of the wearer. An employee cannot wear a respirator unless properly trained and the conditions for the use properly evaluated. 4.Respirators shall not be worn when conditions prevent a seal of the respirator to the wearer. This will include employees who have hair in the way of getting a tight seal on the respirator including moustaches,sideburns, beard, low hairline,bangs, and stubble, which passes between the face and the sealingsurface of the facepiece of the respirator. 5. Leaving a hazardous area: A respirator wearer shall be permitted to leave a hazardous area for any respirator-related cause. Reasons which may cause a respirator wearer to leave a hazardous area include, but are not limited to,the following: a. b. c. d. e. f Failure of the respirator to provide adequate protection. Malfunction of the respirator. Detection ofleakage of air contaminant into the respirator. Increase in resistance of respirator to breathing Severe discomfort in wearing the respirator. Illness of respirator wearer,includingdizziness, nausea, weakness,breathing difficulty, coughing, sneezing, vomiting,fever, and chills. V. -----------------------·-1 I USE OF RESPIRATORS &SELECTION A.Respirators will be used in the following areas: I. Disposable dust masks for protection against particulates, but not for asbestos. 2. Half-mask respirators with organic vapor cartridges for use against vapors for cleaning solvents, liquids, and other volatilesfor which they are appropriate. 3. Half-mask respirators with dust or high efficiency filters will be used against hazardous dust concentrations,toxic particulates, or asbestos fibers. 4. A self-contained breathing apparatus with full face piece shallbe used for protection against smoke and smoke by-products during fire suppression or search and rescue. B. Respirators shall be selected according to the characteristics of the hazards involved, capabilities and limitations of the respirators,and the ability of each respirator wearer to obtain a satisfactory fit with a respirator. Also take into account capability and limitation of the respirators and the results of the respirator fit tests. Refer to Appendix B for further information regarding the use and selection of specific respirators depending upon the application. VI. TRAfNING A.The Supervisor, the person issuing the respirator,and the respirator wearers must all be given adequate training by qualified persons to ensure proper use of the respirators.Written records will be kept of the names of the persons trained and the dates when the training occurred. I. Supervisors shall be given adequate training to ensure proper use of respirators. 2. Employees issuing respirators must be trained to ensure that the correct respirator willbe issued for each application. •B. 3. Respirator wearers will receive quarterly training, which isto be documented. Maintenance &Inspection I.Cleaning and sanitizing Each respirator will be cleaned,sanitized, and storedina manner that will ensure thatit is sanitized at all times.A respirator issued for other than continuous personal use by a particular worker,suchas routine,non-routine,emergency,or rescue use shall be cleaned and sanitized after each use 2.Inspection.Each respirator shall be inspected routinely before and aftereach use.The respirator should be inspected by the user immediately prior to eachuseto ensure that it isin proper working condition.Each person assigned to usethe respirator must maintain and inspect it routinely forthe following items:tightness of connections,condition ofthe facepiece,condition of the respiratory-inlet covering,head harness,valves,connecting tubes, harness assemblies,filters,cartridges,canisters,end-of-service Ilife indicator,shelflife,rubberof elastomer for deterioration,and proper function of regulators,alarms,andother warning systems _ where applicable. 3. A record of inspection dates,findings,and remedial actions will be keptfor each respirator maintained for emergency rescue use.Any' wornout parts will be replaced immediately priorto being placed backinto service. VII.RECORDKEEPING A.The Department Directors andthe Safety Office will setup and maintain the overall recordkeeping system forthe training program.It will be the responsibility ofthe individual departments to send inthe following information: I. whohas been trained; 2.when they received the training; 3. what results were obtained from their fit test; 4.results of medical screening; 5. whattypeofrespirator the person wears,including size,etc,and 6. howlongthe person wearsthe respirator during the workshifl typically. B. The Department Director andthe Safety Office will keep a copy of the fit test results. VIII.MEDICAL SCREENING A Prior to wearing a respirator,the employee will have completed a medical evaluation as required by law.This evaluation will be completed annually. B.The annual evaluation will include a pulmonary function test. C.Employees will also receive a medical evaluation if they are assigned to emergency or rescue operations while wearing SCBA self-contained breathing apparatus. D.Ifthe results of clinical tests reach a critical level,the employee will be removed from authorized useof respirators until results reach acceptable levels andafteran investigation ofthe conditions oftheworker's situation. The precise action,however,will depend upon the professional advice of the physician.Similar action sill be taken ifa medical evaluation reveals thataworkerhasa respiratory limitation oris unfit to weara respirator. FALL PROTECTION PROGRAM PURPOSE It isthe policy ofthe City of Marysville to permit only employees trained in fall protection procedures to workin areas where fall hazards occur,to reduce likelihood offall accidents and to help ensure a safe workplace. In addition,theFall Protection Program will comply with the Washington Administrative Code,WAC 296-155-245.This program will assist all City wide locations and this will update any previously written Fall Protection Program. AFFECTED AREAS The following table lists all areas with fall hazards,the type of fall hazard inthe _ area,andthe employees whoare effected byThe fall hazard: Area tvpe ofFall Hazard AffededEmplovees All Stairways &Slip,trip,fall All employees Walkways Portable ladders Slip,fall Maintenance personnel Overhead storage Falling objects All employees Vehicles:dump trucks Slip,fall,falling objects Operators,maintenance aerial bucket trucks,personnel backhoes,sanitation trucks,road grader,sweepers vactor,forklift,etc. Manholes,vaults,fixed ladders Slip,fall,falling objects Operators,maintenance personnel Excavations,trenches Slip,fall,falling objects Operators,maintenance personnel Watertowers Slip,fall Operators,maintenance personnel ,----~------------------------------------------ PRE-WORK CHECK Priorto beginning work in any areaor on any device where fall hazards exist,the following checks must be done when itis pertinent to thework site: I. _Stairways &Walkways - no tripping or slipping hazards,handrails in place and secure. 2. _Portable ladders -ladder meets specifications forjob,ladder is placed on secure level and skid surface and ladder is placed against a solid,stationary object. 3. _Over head storage -placed in such awayto prevent falling from occurring· . i.e.:blocking or secured in such a manner to prevent falling. 4. _All vehicles -inspected for slip hazards,faulty equipment or falling hazards. 5. _Manholes,vaults &fixed ladders -identify slip hazards,fall hazards,and falling objects.All fixed ladders arein safe working condition.Identify proper safety equipment to be used.i.e.:prevention offalls (barricades,guardrails,fall restraint equipment etc.)andproper personal protective equipment (hard hats etc.). 6. _Excavations &trenches -identify slip hazards,fall hazards,and falling objects.Identify proper safety equipment to be used.i.e.:prevention offalls (barricades,guardrails,fall restraint equipment etc.)andproper personal protective equipment (hard hatsetc.) 7. _Water towers -identify slip hazards,fall hazards,and falling objects.All fixed ladders arein safe working condition.Identify and inspect all safety equipment needed.i.e.:fall restraint equipment and personal protective equipment. WORK PROCEDURES I. Ifanyone ofthe conditions described in Pre-Work Checkisnot mel forthearea or piece of equipment posing a potential fall hazard,thendo not per-form that work until the condition is met.If you cannot remedy the condition immediately, notify a supervisor ofthe problem and utilize a different piece of equipment or workina different area,according to the situation. 2. Ifthe situation calls foruseoffall protection devices suchas harnesses or lanyards and belts because the fall hazard cannot be reduced to a safe level,then the employee must don such protective equipment before beginning the work and use it as intended throughout the duration ofthe work. 3.Only employees trained in such workare expected to perform it. 4.All places of employment,passageways,storerooms,and service rooms shall.be kept clean and orderly and ina sanitary condition. 5. The floor of every workroom shall be maintained ina clean and,sofaras possible, adry condition.Where wet processes are used,drainage shall be maintained,and false floors,platforms,mats,or otherdry standing places should be provided where practicable. 6. To facilitate cleaning,every floor,working place,and passageway shall bekept free from protruding nails,splinters,holes,or loose boards. EMERGENCY I ACCIDENT PLAN Uponthe occurrence ofan accident or injury the following procedures should be followed. I.Identify all injuries and contact the following: a.call 911 for emergency personnel b.contact immediate supervisors 2.Administer first-aid if qualified to doso(note - do not move person if not necessary) 3.Secure areaof a.immediate life threatening hazards b.traffic hazards and pedestrian hazards 4.Assist emergency personnel as needed 5.Make full reportto Supervisor and City Safety Chairman • TRAINING PROGRAM Under no circumstances shall an employee work in areas of high fall hazards,dowork requiring fall protection devices,oruse fall protection devices until he/she has been trained. The training program includes classroom instruction and operational training on each area of fall hazards to be involved intheworkofthe employee. The Supervisor is responsible to ensure all personnel intheir department are trained to required levels that meet this program and WAC Chapter 296-155 Part C-1. Classroom training will consists of: 1.Review ofthe written program by employees. 2.Review of WAC Chapter 296-155 PartC-I 3.Review offall protection training video Operational training will consists of: 1.Pre-operational check 2.Operational review intheuseoffall protection equipment i.e.:fall restraint equipment,lanyards and belts,lifelines and the accessing of areas with fall hazards. 3.Operational review offal!hazard protection i.e.:Barricades,guardrails,personnel protective equipment,etc. 4.Emergency rescue procedures . • CONTROL OF HAZARDOUS ENERGY (LOCKOUTrr AGOUT) I.SCOPE A.The procedure forControl of Hazardous Energy (Lockout/tag out)helps safeguard employees while they perform servicing and maintenance on machines and equipment in which the unexpected energization or startupofthe machine,or equipment,orthe release of stored energy couldoccur and cause injury or possible death. B. This procedure establishes minimum performance requirements for control of hazardous energy and applies to any source of mechanical,electrical,hydraulic, pneumatic,gas,fluid,chemical,thermal,or potential energy,including gravity. C.This procedure applies to the control ofenergy during: I.Servicing and/or maintenance of machines and equipment. 2. Work performed on piping systems. 3.Servicing of motor vehicles or heavy mobile equipment. D.Normal production activites,suchas minor tool changes,adjustments and lubrication thatareroutineand repetitive are not covered bythis procedure unless: 1.An employee is required to bypass a guard, interlock or other safety device;or 2.Workers are required to place any part of their bodies intoanareaofthe machine or equipment whereworkis actually performed upon material (point of operations)or wherean associated dangerzone exists during the machine or equipment operating cycle.Cleaning,unjamming and major tool changes, adjustments and lubrication could causethat expoure. E.This procedure doesnot apply to: I.Installations underthe exclusive control of electric utilities forthe purpose of power generation,transmission and distribution,including related equipment for communication or metering. 2.Exposure to electrical hazards from work on, near,or with conductors or equipment in electric utilization installations,which is covered by WAC 296- 24-956 through WAC 296-24-960. 3.Work oncordandplug connected electric equipment when exposure to the hazards of unexpected energization or start up ofthe equipment is controlled bythe unplugging of the equipment fromthe energy source and bytheplug being underthe exclusive control ofthe employee performing the servicing or maintenance. • NOTE: The plug isconsidered under the exclusive control ofthe employeeif it is physical in their possesion,or in arm's reach and in the line ofsight ofthe employee or if a lockout/ragout device is on the plug. 4.Hot tap operations involving transmission a distribution systems for substances suchas gas,steam,water,or petroleum products when they are performed on pressurized piplines,provided thatthe department demonstrates that: a.Continuity of service is essential;and b.Shutdown ofthe system is impractical;and c.Documented procedures are followed,and special equipment isused which will provide proven effective protection for employees;and d. The employees inovlved are specifically trained and qualified onthe equipment and procedures to beused II.DEFINmONS A.Affected employee -An employee whosejob requires them to operateorusea machine or equipment on which servicing or maintenance is being performed under lockout/tagout,or whose job requires them to work inanareain which servicing or maintenance is being performed. B.Authorized employee - An employee who locks out or tagsout machines or equipment inorderto perform servicing or maintenance onthat machine or equipment. NOTE: An affected employee becomes an authorized employeewhen that employee's duties includeperforming servicing or maintenance as described in this procedure. C.Capable of being locked out - An energy isolating device is capapble of being lockedout if it has a hasp or other means of attachment to which,or through which,a lock can be affixed,or it hasa locking mechanism built into it.Other energy isolating devices are capable of being lockedout,iflockout canbe achieved withoutthe need to dismantle,rebuild,or replace the energy isolating device or permanently alter its energy control capability. D.Energized -Connected to an energy sourceor containing residual or stored energy. Any electrical equipment not locked or taggedout will be considered energized. E. Energy isolating device - A mechanical device that physically prevents the transmission or release of energy,including but not limited to the follwing:a manually operated electrical circuit breaker;a disconnect switch;a manually operated switch by which the conductors ofa circuit canbe disconnected from all ungrounded supply conductors and,in addition,no polecanbe operated indepen- dently;a line valve;a block;any similar device usedto block or isolate enrgy.A push button,selector switch,remote control switches,automatic circuit activiating devices and other control circuit type devices,are not energy isolating devices. F. Energy source -Any sourceof electrical,mechanical,hydraulic,pneumatic, chemical,thermal,orother energy,including gravity. G. Hot tap - A procedure usedinthe repair,maintenance,and services activities which involves welding on a piece of equipment (pipelines,vessels,or tanks)under • pressure,inorderto install connectionsor apparatus.It is commonly used to replace or add sections of piplinewithoutthe interruption of service for air,gas, water,steam,and petrochemical distribution systems. H. Lockout- The placement of a lockout device onanenergy isolating device, ensuring that the energy isolating deviceandthe equipment being controlled cannot be operated until the lockout deviceis removed. I. Lockout device - A device that utilizes a positive means suchas a lock,eitherkey or combination type,to hold an energy isolating device inthe safe position,and prevents the energizing ofa machine or equipment to perform its intended production function. K.Energy controlprocedure- Aprocedure for a machine or equipment thatan authorized employee mustuseto ensure proper lockout/tagout methods are followed. L.Servicing and/or maintenance - Workplace activities suchas constructing, installing,settingup,adjusting,inspecting,modifying,and maintaining and/or servicing machines or equipment.These activities include lubrication,cleaning,or unjamming of machines or equipment and making adjustments or tool changes, where the employee maybe exposedto the unexpected energization orstartup of the equipment or relase of hazardous energy. M.Setting up -Any work performed to preparea machine or equipment to perform its normal production operation N. Tagout- The placement ofa tagout deviceon anenergy isolating device,to indicate that the energy isolating deviceandthe equipment being controlled may notbe operated until the tagout deviceis removed. O. Tagout device -Warning tags and meansofattachmentwhichcanbe securely fastened to an energy isolating device. ill.PURPOSE A.This procedure identifies the practices authorized employees will useto shutdown andlockout/tagout machines,equipmentand circuits for protection from accidental or inadvertent operation.Affected personnel must be notified priorto a lockout/tagout operation.Machines or equipment mustbe stopped and de- energized,isolated from all potentially hazardous energy sources and locked out/taggedout.Isolations and de-energization isthen verified before servicing or maintenance is performed. B.LOCKOUT has been determined by OSHA and WISHA to be the best wayto ensure machines,euqipment,systems and circuitscannotbe startedor unexpectedly energized bysomeonenot authorized to do so.Employees shall use lockout vicetagoutineverysituationwhere it is physically possible to install locks or locking devices. C.Only AUTHORIZED employees maylockout or tagout machines,equipment,or circuits.Only personnel who havebeenproperly trained in lockout/tagout procedures canbe authorized users oflockout/tagout devices.Helpers or trainees will work underan AUTHORIZED employee's lockandtag and under their • direct supervision to ensure helpers or trainees understand whatisto be done and safety precautions thatareto be taken. D.Ifan enery isolating device isnot lockable,then tagout may be used.When tagout is used,attempt additional safety measures equivalent to using lockout.This might include removal ofan isolating circuit element,blocking a controlling switch, opening anextra disconnecting device,or removing a valve handle. E.LOCKS I.All authorized employees shall havetheirownlock,whether combination or key type,designated bya red color. 2.No employee may use another's lockor tag. 3.No employee may removeanother's lockor tag. EXCEPTION: An authorized employee'ssupervisor may have the employee's lockor tag removed in an emergencysituation, provided that written verification is made by the supervisor that: a. The employee isnotat the facility. b.All reasonable efforts have been made to contactthe authorized employee to inform thattheir lockout/tagoutdevice hasbeen removed. c. The removal ofthe lockout/tagout device is essential priorto the return of the authorized employee. d.An inspection has been completed by another authorized employee thatas bestascanbe determined the unavailable persons work is safe for energizing or starting the machinery or equipment. e.Copies ofthis verification will be sentto theSafety Office,the Department Head,andthe Authorized Employee. f TAGS I. Tags must accompany all lockout operations,exceptonetag will suffice fora group lockout. 2. Tags must meet the folowing criteria: a. Redor red and white for danger tags. b.Yellow for caution tags. c. Must indicate authorized employees name andphone number. d. Mustbe constructed so that exposure to weather conditions,wetor damp location,or corrosive environments will not cause thetagto deteriorate or allow the message onthetag to become illegible. e. Tag attachment means shall beof non-reusable type,attachable by hand,self-locking,andnon releasable witha minimum unlocking strength ofno less than 50 pounds. ------------------_._--~ NOTE:The preferred tag attachment means is a one-piece,all environment tolerant nylon cable tie. IV.RESPONSffiILITlES A.City of Marysville is responsible for ensuring an effective,written energy control program is established,consisting of energy control procedures,employee training,and periodic inspections to ensure compliance with lockout/tagout requirements. B. The Safety Office is responsible for: I.Establishing thewritten control of hazardous energy procedure. 2.Coordinating training ofauthorized and affected employees. 3.Coordinating with departments for periodic inspections ofthe department's energy control procedures. C.Department Heads where authorized employees work,must ensure first line supervisors and managers are familiar withthis procedure. D.Supervisors must ensurethat energy control procedures are developed for all equipment and machinery undertheir control,asper section V. E. First line supervisors are responsible for implementing energy control procedures within their areas of responsibility as follows: I.All maintenance,repairor operation crews will initiate and maintain a lockout/tagout logto provide for personnel and equipment safety. 2. The lockout/tagout log will contain anentryfor each timea lockout or tagout is made,along witha record of which locksare assigned to each worker. 3. The authorized employee is responsible for locking outand tagging equipment as described inthis procedure.Ifthereare any questions aboutthe procedure or there is any difficulty locking out the controls,the employee shall call their supervisor befordoing anything else.They must not guess or takea chance. G.Authorized employees must follow these general guidelines: I.Review the energy control procedure forthe equipment or machinery to be worked on. 2.Perform proper lockout/tagout procedures,by de-energizing all energy sources. 3. Testthe machine to make surethe lockout/tagout is effective. 4.Never loan theirlockor key. 5.Remove only theirown lock or tag. 6.Check with their supervisor,ifthereareany questions. H.Purchasing and Facilities Planning &Construction mustensurethat when planning major replacement,repair,renovation,or modification of existing machines, equipment or cirucits,energy isolating devices mustbe designed to accepta lockout device. v.ENERGY CONTROL PROCEDURES A Departments involved inthe servicing or maintenance of machinery or equipment, including piping systems andthe servicing ofmotor vehicles or heavy mobile equipment,must develop,document,and utilize proceduresforthe controlof potentially hazardous energy. B. The procedures shall clearly and specifically outlinethe scope,purpose, authorization,rules,and techniques to be utilized forthe controlof hazardous energy,andthe means to enforce compliance including but not limited to the following; I.A specific statement of the intended useofthe procedure; 2.Specific procedural stepsfor shutting down,isolating,blocking,and securing machines or equipment to control hazardous energy; 3.Specific procedural stepsforthe placement,removal,and transfer oflockout devices or tagout devices andthe responsibility forthem; and 4.Specific requirements for testing a machine or equipment to determine and verify the effectiveness of lockout devices,tagout device,andother energy control measures. C.Procedures need notbe documented for a machine or equipment when all of the following elements exist: I. The machine or equipment hasno potential for storedor residual energyor accumulation ofstored energy aftershutdownwhichcould endanger employees; 2.The machine or equipment hasa single energysource which canbe readily identified and isolated; 3. The isolation and locking out ofthat energy sourcewill completely de-energize and de-activate the machine or equipment; 4.The machine or equiment is isolated for that energysourceand locked out during servicing or maintenance; S.A single lockout device will achieve a locked-out condition; 6. The lockout device isunderthe exclusive control of the authorized employee performing the servicing or maintenance; 7. The servicing or maintenance doesnot create hazardsfor other employees; 8.The employer in utilizing this exception has had no accidents involving the unexpected activiation or re-energization of the machine or equipment during servicing or maintenance. D.Procedures must include steps similar to the following: I.Preparation for shutdown - The AUTHORIZED employee must know the types and magnitude of energy that the machine or equipment uses and understand the hazards thereof.Notify all AFFECTED employees thata lockout or tagout project isgoingto be initiated and the reason why. 2.Shut down -Should the machine or equipment be operating/energized,shut it down bythe normal stopping procedure (depress stop button, open toggle switch,etc.) 3.Isolation -Operate the switch,valve,or other energy isolating devices sothat the equipment is isolated from itsenergy source(s).Control circuit devices, such aspush buttons,selector switches and interlocks,may not be used asthe sole means for de-energizing equipment or circuits. 4.Release of Stored Energy - Storedenergy(suchasthat in capacitors,springs, elevated machine members,rotating flywheels,hydraulic systems,and air,gas, steam,or water pressure,etc.)must be disconnected,dissipated,relieved, restrained (i.e.,renedered safe)bymethodssuch asgrounding,repositioning, securing,blocking,bleeding downor venting,etc.If there isa possibility of accumulation of stored energy to a hazardous level,continuous monitoring shall be performed while a potential hazard exists. 5.Lockout -Personally lockout andtag the energy isolating devices with assigned individual lock/tag.Iflockout devices cannont beused thentags may be used. 6.Verification ifisolation -After ensuring that no personnel are exposed,and asa check on having isolated the energy sources,operate the push button or other normal operating controls to makecertainthe equipment will not operate. CAUTION:Return operating controls to "neutral"or "off"positionsafterthe test Equipment isnow locked out or tagged out. For work on electrical circuits,also verify de-energized condition by having a qualified personuse test equipment to ensure circuit elements and equipment partsare de-energized,includetests equipment to induced voltageor feedback from another source. 7.In the preceding steps,ifmorethanone individual isrequiredto lockout or tagout equipment,each person shall placetheirown personal lock (ortag)on the energy isolating device(s).When an energy isolating device cannot accept more thanonelockortag, a multiple lockout (e.g.gang lock,lockout clamp, tong,or scissors)or tagout device maybe used. 8.After the servicing and/or maintenance is complete and equipment is ready for normal operations,the AUTHORIZED employee shall perform/verify performance ofthe following steps. • a.Inspect theareas around the machine or equipment to ensure that nonessential items have been removed andthat machine or equipment components are intact and capable of operating properly. Ensure that all personnel have been safely positionedor removed b.After all tools,materials,electrical jumpers,grounds, shorts, etc.have been removed from the machine or equipment,safeguards have been reinstalled and personnel are intheclear,removeall lockout or tagout devices Notify AFFECTED personnel immediately after removing locks or tags and before starting equipment or machines. 9. If repositioning or testingis required before maintenance or servicing is complete,follow Section 8 to removethe lockoutltagout, perform the required repositioning or testing,thenrestore the lockout/tagoutbefore continuing work. E.Group Lockout/Tagout I.If morethanonecrew,department,etc. is involved,one AUTHORIZED employee will have primary responsibility to coordinate the lockout/tagoutto ensurethat allcontrol measures are appliedandthatthere is continuity of protection forthegroup. Theprocedure will be reviewed with eachgroup member. NOTE:Each employee hasthe right to individually verify that hazardous energy hasbeen isolated and/or de-energized.Each AUTHORIZED employee will affix their ownlock and/ortagto theenergy isolating device or group lockout device.The primary AUTHORIZED employee removes theirlockout or tagoutdeviceonly after all members of the group complete workingonthe equipment and haveremovedtheir personal locks and tags. F.Shift Changes I.Shift changes will be coordinated bythe AUTHORIZED employeein charge ofthegroup or individual lockoutor tagout. If possible,the oncoming AUTHORIZED employee shall lock out the energy isolatingdevicepriorto theoffgoingAUTHORIZED employee removing hislher lock or tag. 2.After locksor tagsare changed,the oncoming AUTHORIZED employee shall verify the de-energized state of equipmentor machinery. 3.If not possible to coordinate the shiftchangeas above: a.The lockout/tagout shall remain to the next working day, or b.Ifit is known work will continue sometime during the night shifts(or weekend)take normal precautionsand perform necessary notifications, then remove locks only,leavinga tagout in effect.Enter this information in the LockoutLog.This alsoappliesif equipment will be idle waiting for repiair materials or parts. G.Contractors 1. Outside personnelor contractors involved in operations relatingto equipment or machinery lockout or tagout that affects City employees, must review their energy control procedures with the responsible supervisor(s) for the affected area(s). The supervisor{s) must ensure contractor personnel understand and comply with restrictions and prohibitions of this procedure Problems that cannot be resolved must be referred to the County Safety Office. H.Energized Equipment 1. Only a qualifiedperson may work on electrical and electronic circuits, parts, or equipment that have not been de-energized and this v,;11 only be allowed for necessary trouble shooting and testing. Such persons willbe capable of working safelyon energized circuits and shall be completelyfamiliarwith the proper use of special precautionary techniques,personal protective equipment, insulating and shielding materials, and insulated tools. 2. This section applies to trouble shooting of exposed live parts (involving either direct contact or contact by means of tools or materials)or working near enough to them for employees to be exposed to any hazard they present. Trouble shooting should only involve the measurement of circuit parameters, visual inspection of readily accessible components, tightening of connections, and/or manual operation of contractors and switches,Any repairs necessaryas a result of this trouble shooting will requirethe circuit be de-energized. 3.If de-energizing is unfeasible due to operation limitations, the supervisor may authroize work on energized equipment. 4. For repair/maintenance work on energized circuits,power insulation breakers,switches, etc., must be caution tagged. To better facilitate securing inan emergency, the two man rule must be adhered to, and supervisor's permission must be obtained. 5. The appropriate Department Head must be aware of the actions of his supervisor with regard to work on live circuits and should provide written guidelines to supervisors within the framework of this and all applicable regulations and instructions. 6. Under no circumstances should covers,guards,shields,frames,etc. be left off of equipment or machinery unless the euipment or machinery is locked out or tagged out, or if the equipment is energized,an authorized person must be actively working on the equipment. VI.PERIODIC INSPECTIONS A.Periodic inspections willbe conducted at least annually to ensure energy control procedures are documented and followed. B. These inspected by an authorized employee other than the one utilizing the enrgy control procedure being inspected. • c.These inspections must be documented and maintained on file indefinitely. YD.TRAINING A.The Safety Office will coordinate initiallockout/tagout training for all employees. B.Supervisors will determine when retraining is necessary for authorized or affected personnel under their cognizance and coordinate the retraining with the Safety Office to ensure the training is documented. C.All new employees will receive general information oflockout/tagout requirements aspartof new hire orinetation. ,..-------.-- CONFINED SPACE ENTRY PROGRAM CITYOF MARYSVILLE l PURPOSE A. The purpose forthe confined space entry procedure isto establish protective measures to ensure employees'safety and health whentheyenter,work in,andexit from confined spaces. B. In addition,the Confined Space Entry Program will comply withthe Washington Administrative Code,WAC 296-62-145.This program will assistallCitywide locations and this will update any previously written Confined SpaceEntry Programs at City locations. II DEFINITIONS A."Confined Space"means any space having limited means of egress which is subject to the accumulation of toxic or flammable contaminants,or an oxygen deficient atmosphere.Confined spaces include butarenot limited to storagetanks,process vessels,bins,boilers,ventilation or exhaust ducts,sewers,underground utility vaults and vessels,cells,digesters,tank cars,and plumbing access areas. A confined space is further defined as any areathat: 1.has a limitedopeningfor entry or exit; 2. maycontain or produce toxic air contaminants; 3. maycontain a high concentration of inert gases; 4.is not intended for continuous occupancy; 5. may have an oxygen deficient atmosphere. B."Toxic Atmospheres"are atmospheres having concentration of airborne chemicals in excess ofthe permissible exposure limits as defined forthat particular chemical. C."Atmospheric Contaminant"isa substance or a material contained inthe atmosphere, which is foreign to the normal composition of the atmosphere and usually occursin the form ofa dust,fume,vapor,gas,or mist. D."Oxygen Deficient Atmosphere"is deemed to exist if the atmosphere at sea level has less than 19.5%oxygen by volume.Notethat normal oxygen levels areat 21%. E,"Flammable Atmospheres"are atmospheres in excess of 10%of the lower explosive limit.These are usually toxic as well as flammable .• • F."Qualified Person"isa person designated bythe Department Supervisor as having sufficient training inthe requirements ofthis procedure and WAC 296-62-145. G."Threshold Limit Value"(TLV)isa value established bythe American Conference of Governmental Industrial Hygienists,expressed inpartsper million (ppm),to which nearly allworkerscanbe exposed onatime weighted average (TWA),oristhe concentration ofa substance of which personnel should notbe exposed even instantaneously (ceiling limit). H. "Lower Explosive Limit"(LEL)isthelower limit of flammability ofagasorvaporat ordinary ambient temperatures expressed in percent ofthegasor vapor inairby volume. IIL AUTHORlTYIRESPONSJRILlTIES A.It is mandatory that each person working inor around confined spaces be trained in confined spaceentry procedures.Managers and Supervisors,or their designees, responsible forcrews working in confined spaces shall be familiar with ail aspects of these requirements andare responsible fortheir employees'safety.Before anyone entersa confined space,the supervisor or qualified person will: 1.Confirm that all employees involved intheworkare trained inthe safe entry procedures and confident that they are abetted. 2. Make certain that all necessary safety equipment ison hand,calibrated,and working properly. 3.Complete a Confined SpaceEntry permit,perform all necessary air testing,and discuss possible hazards and safety precautions. 4. Reportto their Supervisor any malfunction ofgas detectors,ventilation equipment,tripods,harnesses,safety lines,self-contained breathing apparatus (SCBA),andother air supplies,or anyother related equipment used for confined space entry. 5.Have current certification isFirst Aid/CPR. B. Ifthe qualified person deems a situation to be serious enough,they shall cease all operations until corrective actionhas been taken,and promptly reportthe situation to their Supervisor. C.Employees Responsibilities -All employees entering confined or enclosed spaces are responsible for fully understanding and strictly observing the safety standards, regulations and procedures applicable to such work.Employees are responsible for reporting to their immediate Supervisor any condition,procedure or equipment 2 --------------------------------- considered unsafe and for reporting any injury or evidence of impaired health occurring inthe course ofwork which may affect the safe performance of their duties. D. If anyone feels this procedure is being violated they should immediately notify their Supervisor. E. Each department/division shall keep a current list of known confined spaces asan addendum to this procedure. Iv.TRAINING A.All qualified persons shall have received confined space training and shall be familiar with all aspects ofthis procedure.Retraining shall bean annual requirement. 1. The immediate Supervisor is responsible for scheduling the training ofthe qua1ified person. 2. The City is responsible for providing the confined spaceentry procedures and any updated training. V.GENERAL GUIDELINES A.Employees must never usepure oxygen to ventilate a confined space. B.Employees will not enter atmospheres which contain or couldcontain flammable gasesor vapors ifthe contamination of gases orvaporsinanypart of theareaismore than 10%ofthe lower explosive limit,except intheevent of an emergency,andthen only when equipment approved for such an exposure is protecting these employees. C. The atmospheric testing equipment for explosive gasesmustbe setto alarm whenthe concentration is above 10%of the lower explosive limit (LEL). D.All workers will exit and/or notenter any space witha reading of>10%of the lower explosive limit (LEL).The exception isin emergency rescue operations when using confined space entry equipment approved forthis purpose. E. Useof toxic and/or flammable materials in confined spaces: 1.Quantities of toxic or flammable materials broughtintoor usedin confined spaces shall be limited to the smallest amount consistent with efficient use. 2.Containers shall be designed to minimize the evaporation and spillage.Safety cans or small squeeze bottles are preferable when applicable. 3.Continuous ventilation shall be provided. 3 4.Spraying of toxic or flammable substances suchas paint isnot recommended. F.Employees may enter atmospheres that have no contamination without respiratory protection.Always ventilate to remove contaminate atmospheres where contamination is above the threshold limit values but below values immediately hazardous to life or health. G.If ventilation cannot remove contaminants,the immediate supervisor may authorize entry with respiratory protective equipment on a casebycase basis.Use ambient air for ventilation purposes.Again,never usepure oxygen for ventilation. VI.HOT WORKIWELDING IN CONFINED SPACES A.Hotwork permits must be issued bythe Supervisor before employees may enterany areawherehotwork occurs.Local exhaust and/or respiratory protection shall be required wherehotwork involves the generation of toxicgases,fumes,or vapors. B.Employees generally should not allow compressed gas cylinders in confided spaces. If theydo,they will protect the compressed gas lines fromruptureor damage.Also, employees will monitor compressed gas cylinders or electric generators atall times, and immediately turnoff sources of energy whenan emergency arises or when work is interrupted or completed. VII SAFETY EOUIPMENT REQUIRED FOR CONFINED SPACE ENTRY A.Attire - Proper safety equipment and clothing are essential in confined space work. The qualified person shall determine theattire necessary for the space being entered and ensure thatitis worn. I.Only those personnel trained and authorized to wear respirators will be allowed to wear them. 2.Persons required to wear respirators shall nothave facial hair which may interfere withthefitofthe face mask,andadhereto allother requirements of the Respiratory Protection Program. VlIL RECORD KEEPING A The immediate supervisor will fill outa Confined SpaceEntry permit for all confined space entry applications.They will postonecopyat the site,and will keepthe original on file inthe department. B. The department will keep a file ofall permits.In itwillbethe originals ofthe permits that have been issued. 4 CONFINED SPACE ENTRY PROGRAM CITY OF MARYSVILLE L PURPOSE A.The purpose forthe confined space entry procedure isto establish protective measures to ensure employees'safety and health when they enter,workin,and exit from confined spaces. B. In addition,the Confined Space Entry Program will comply with the Washington Administrative Code,WAC 296-62-145.This program will assist all Citywide locations andthis will update any previously written Confined Space Entry Programs at City locations. IL DEFINITIONS A."Confined Space"means any space having limited means of egress which is subject to the accumulation oftoxicor flammable contaminants,or an oxygen deficient atmosphere.Confined spaces include butarenot limited to storage tanks,process vessels,bins,boilers,ventilation or exhaust ducts,sewers,underground utility vaults and vessels,cells,digesters,tank cars,and plumbing access areas. A confined space is further defined as any area that: 1.bas a limited opening for entry or exit; 2. may contain or produce toxic air contaminants; 3. may contain a bigb concentration of inert gases; 4.is not intended for continuous occupancy; 5. may bave an oxygen deficient atmospbere. B."Toxic Atmospheres"are atmospheres having concentration of airborne chemicals in excess ofthe permissible exposure limits as defined forthat particular chemical. C."Atmospheric Contaminant"isa substance ora material contained inthe atmosphere, which is foreign to the normal composition ofthe atmosphere and usually occurs in the form ofa dust,fume,vapor,gas,or mist. D."Oxygen Deficient Atmosphere"is deemed to exist ifthe atmosphere at sea level has lessthan 19.5%oxygen by volume.Notethat normal oxygen levels areat 21%. E."Flammable Atmospheres"are atmospheres in excess of 10%ofthe lower explosive limit.These are usually toxicas well as flammable. I F."Qualified Person"isa person designated bythe Department Supervisor as having sufficient training inthe requirements ofthis procedure and WAC 296-62-145. G."Threshold Limit Value"(TLV)isa value established bythe American Conference of Governmental Industrial Hygienists,expressed inpartsper million (ppm),to which nearly all workers canbe exposed ona time weighted average (TWA),or isthe concentration ofa substance of which personnel should not be exposed even instantaneously (ceiling limit). H."Lower Explosive Limit"(LEL)isthe lower limit of flammability of agasorvaporat ordinary ambient temperatures expressed in percent of the gas or vaporinairby volume. IlL AUTHORITY/RESPONSIBILITIES A.It is mandatory that each person working inor around confined spaces be trained in confined space entry procedures.Managers and Supervisors,or their designees, responsible forcrews working in confined spaces shall be familiar with all aspects of these requirements andare responsible fortheir employees'safety.Before anyone entersa confined space,the supervisor or qualified person will: 1.Confirm that all employees involved intheworkare trainedinthe safeentry procedures and confident thattheyare abetted. 2.Make certain that all necessary safety equipment is on hand,calibrated,and working properly. 3.Complete a Confined Space Entry permit,perform all necessary air testing,and discuss possible hazards and safety precautions. 4.Report to their Supervisor any malfunction ofgasdetectors,ventilation equipment,tripods,harnesses,safety lines,self-contained breathing apparatus (SCBA),andother air supplies,or any otherrelated equipment usedfor confined space entry. 5.Have current certification isFirst Aid/CPR. B.If the qualified person deems a situation to be serious enough,they shall cease all operations until corrective action hasbeen taken,and promptly reportthe situation to their Supervisor. C.Employees Responsibilities -All employees entering confined or enclosed spaces are responsible for fully understanding and strictly observing the safety standards, regulations and procedures applicable to such work.Employees are responsible for reporting to their immediate Supervisor any condition,procedureor equipment 2 considered unsafe and for reporting any injury or evidence of impaired health occurring inthe course ofwork which may affect the safe performance oftheir duties. D.If anyone feels this procedure is being violated they should immediately notify their Supervisor. E. Each department/division shall keep a current list of known confined spaces asan addendum to this procedure. IV.TRAINING A.All qualified persons shall have received confined space training and shall be familiar with all aspects ofthis procedure.Retraining shall bean annual requirement. 1. The immediate Supervisor is responsible for scheduling the training of the qualified person. 2. The City is responsible for providing the confined space entry procedures and any updated training. v.GENERAL GUIDELINES A.Employees must never usepure oxygen to ventilate a confined space. B.Employees will notenter atmospheres which contain or could contain flammable gasesor vapors ifthe contamination ofgasesor vaporsinanypartoftheareaismore than 10%ofthelower explosive limit,except intheevent ofan emergency,andthen only when equipment approved for such an exposure is protecting these employees. C. The atmospheric testing equipment for explosive gasesmustbesetto alarm when the concentration is above 10%ofthelower explosive limit (LEL). D.All workers will exit and/or notenter any spacewitha readingof>IO%ofthe lower explosive limit (LEL).The exception isin emergency rescue operations when using confined space entry equipment approved forthis purpose. E. Useoftoxicand/or flammable materials in confined spaces: I.Quantities of toxic or flammable materials broughtinto or used in confined spaces shall be limited to the smallest amount consistent with efficient use. 2.Containers shall be designed to minimize the evaporation and spillage.Safety cansor small squeeze bottles are preferable when applicable. 3.Continuous ventilation shall be provided. 3 ----------------------------------------. 4.Spraying oftoxicor flanunable substances suchas paintisnot reconunended. F.Employees may enter atmospheres that have no contamination without respiratory protection.Always ventilate to remove contaminate atmospheres where contamination is above the threshold limit values but below values inunediately hazardous to life or health. G.Ifventilation cannot remove contaminants,the inunediate supervisor may authorize entrywith respiratory protective equipment ona casebycase basis.Use ambient air for ventilation purposes.Again,never usepure oxygen for ventilation. VI.HOT WORKIWELDING IN CONFINED SPACES A.Hot work permits must be issued bythe Supervisor before employees mayenterany areawherehotwork occurs.Local exhaust and/orrespiratory protection shall be required where hot work involves the generation of toxicgases,fumes,or vapors. B.Employees generally should not allow compressed gas cylinders in confided spaces. If theydo,they will protectthe compressed gas linesfromruptureor damage.Also, employees will monitor compressed gas cylinders or electricgeneratorsatall times, and inunediately tum off sources of energy whenan emergency arises or whenwork is interrupted or completed. VI!SAFETY EOUIPMENT REQUIREDFOR CONFINED SPACE ENTRY A.Attire-Proper safety equipment and clothing are essential in confined spacework. The qualified person shall determine theattire necessary for the space being entered andensurethat it is worn. 1.Only those personnel trained and authorized to wear respirators will beallowedto wear them. 2.Persons required to wear respirators shall not have facial hair which may interfere withthe fit ofthe face mask,andadhereto allother requirements of the Respiratory Protection Program. VII!RECORD KEEPING A.The immediate supervisor will fill out a Confined SpaceEntry permit forall confined spaceentry applications.They will postonecopyat the site,and will keepthe original on file inthe department. B. The department will keep a file ofall permits.Init will be the originals ofthe permits that have been issued. 4 • C. The department will maintain all permits for a period of one year. D.InstrumentlDetector Maintenance I.Instruments usedto evaluate life-threatening conditions shall be maintained in working condition. 2. A person shall be assigned to maintain the instruments located ineach department thathasa need for such equipment.Thisperson must be thoroughly familiar withthe instruction manual and maintenance procedures. 3. A calibration and maintenance log shall bekeptwitheach instrument at the department or location. IX TESTING THE ATMOSPHERE OFA CONFINED SPACE A It is necessary to test all areas(top,middle and bottom)of the confined spacewith properly calibrated testing instruments to determine whatgasesare present and whetherenough oxygen is present.Iftesting levels reveal oxygen-deficiency or the presence oftoxic gasesor vapors,employees must purgethe spaces by forced ventilation andre-testitbeforeany workers enter.Ifventilation isnot possible,and entryis necessary,workers must have appropriate respirator protection.Ifdoorsand covers contain vents,employees must make the re-test withdoorsandcoversin place inorderto test conditions ofthe confined space before it has been disturbed.Ifthe coveror dooris unvented,employees will openit only enoughto admit thetest hose or their equipment. B.When moving the cover,useonly non-sparking tools. C. The qualified person will evaluate thearea immediately priorto entryand during the occupation at intervals dependent onthe possibility of changing condition. D. Re-test every confined space thathas been closed foranyperiodof time to determine air quality andthe presence of mechanical hazards. E.If positive test results are found,ventilate withan explosion-proof fan.Extend the hoseallthewayto thebottomofthe confined space.Ventilate for at leastten air changes.See Appendix B for more information on air exchange instructions. F. To maximize the ventilation,open any other access direct to the confined space,add more fans if possible.Direct the air flow to eliminate anypocketsof hazardous gases. Workers inthe surrounding area shall be protected from hazardous exhaust gasesby distance or by respirators. 5 x --------------------------------------- VENTILATION A.Air Changes 1. A minimum of five complete exchanges of air are needed where oxygen deficiency may exist and a minimum of ten complete exchanges of air are needed whereatoxicand/or flammable material is involved.Innocase shall ventilation timebelessthan fifteen minutes immediately priorto entry. XI.GENERAL REQUIREMENTS FOR ENTRY OR WORK WITHIN CONFINED SPACES A.Entry Permits Required 1.Entryto a confined space shall beby permit only.The permit,authorized in writing,specifies the location and typeofworkto be done.It certifies that all existing hazards have been evaluated bythe qualified person and necessary protective measures have been taken to ensure the safety of each worker. 2. The Supervisor or qualified person shall be responsible for getting the permit and shall sign off when the areas and actions listed onthe permit have been reviewed and certified bytheir signature.SeeAppendixA foran example ofthe confined space entry permit. 3. The original copies ofall confined space entry permits will stayinthe department files.Acopy shall be posted atthe entry point at all times. 4. Whenthere have been significant work interruptions such as breaks,lunch periods,covers replaced to the confined space,etc.,andthe operation and/or conditions are such thatinthejudgment ofthe qualified person,a deterioration of safe conditions within a space could occur,it will bea requirement to re-test the space and/or inspect it after thework interruption andpriorto resuming entryintothe space. 5.Continuously monitor the space if there isa contaminating operation (spray finishing,welding,solvent cleaning,etc.)conducted with the space.The certificate required for such spaces will specify their requirements applicable to the operations,suchas ventilation,personal protective equipment (PPE), respiratory protection,explosion-proof7spark-proof equipment,fire protection, etc. 6.Ifa hazardous condition is detected by periodic or continuous testing,re-testing for certificate updating,orother means,stop all work immediately and remove personnel from the space.Immediately notify the Supervisor ofthe conditions 6 anddonot resume entryandwork until all unsafe conditions havebeen re-tested and re-certified. 7.Personnel will notwork alone or without communication or observation ina confined or enclosed space.The qualified person will determine thetype of communication (voice,signal line,etc.),and the frequency of contact (continuous,periodic check,etc.),based onthe natureofthe space,operations and degree of hazard. XII PRE-ENTRY PROCEDURES A.Postor barricade theareato prevent unauthorized entry. B.Ensure control of all sources ofignitionwherea potential fire hazard exists. C. Priorto leaving theCityshopor main location,all specified safetyand health related equipment for confined space entry shall be compared to the "Safety Equipment Checklist"in Appendix C.All equipment must be examined,tested,and calibrated to ensure the correct operational condition and transported to the worksite. No job shall be attempted unlessall required personneland equipment are on-site and ready for use• .D.Ifvehicles are involved,park vehicle,setthe parking brake,blockthe wheels,tum on flashers and strobes;setupconesand provide for flagging,if necessary. E.Mechanical hazards:Employees will notenter confined areas containing parts which may move or which contain motors,fans,or other power-driven moving parts of potential hazards until theyaresure such parts cannot moveto injure them.Tagging of controls without other means of control will be satisfactory onlyifthecontrolis barricaded an/or isunder constant observation during occupancy ofthe space.Isolation ofa confined space isa process in which the space isremoved from service by: I.Locking out electrical sources 2.Blanking and bleeding pneumatic and hydraulic lines 3.Disconnecting beltand chain drives or mechanical linkages on shaft-driven equipment where possible. 4.Securing mechanical moving parts within confined spaces with latches,chains, chocks,blocks,or other devices. F.Electric hazards:Employees will disconnect,lockout,andtag electrical circuits inthe confined area which may present a hazard.They will protect all temporary lights against •damage.They will use heavy duty cordsandkeepthesecords clear of working spaces 7 • ----------------------------------------. and walkways.Finally,they will use only low voltage,battery operated or groundfault protected equipment onwater sides of boilers or electrical conductive liquids. G.Electric lighting or circuits used where potentially hazardous concentrations of flammable vapors,gases,ordustsare present,or may develop,will conform to the National Electric Code.Also,employees will ground portable electric toolsor use isolation transformers,ground fault interrupters,or double insulated tools. XlIl CONFINEDSPACE ENTRY PROCEDURE A...Obtain the equipment required for entry ifnot on-site.Usethe checklist if necessary. B.Complete a Confined Space Entry permit.All thelineitemsmustbe complete priorto entry.The Supervisor or qualified person shall certify by signature thatthe requirements have been reviewed and confirmed. C. Setup rescue equipment atthe confined space entry point. D.Equip all confined space workers with: 1.Harness and safety line; 2.Combination gas/oxygen detector; Exception:Where all confined space workers are located within ten (10)feet of each other and on the same level, only one combination gas/oxygen detector is required It shall becarried by the worker farthest into the confined space. 3. Proper respirator forthejob. 4.Non-sparking tools. E.Equip attendant with SCBA respirator or air line respirator withan escape provision ready for instant use. F.Hold crew meeting and discuss: 1.Safety procedures. 2.Communication signals. 3.Evaluation results. 4.Rescue procedures. 8 • ---------------------------------------- G. Attachthe safety lineto the confined space worker's harness;attachthe otherendto the rescuetripodwhere applicable. H. No matches or lighters areto beusedorcarriedinto confined spaces.Explosion-proof droplightsor extension cords will beusedinareas which could contain an explosive atmosphere.Useonly air-driven powertoolswhenworkinginthese areas. I.Continue to ventilateas longas workersareinthe confined space. 1.Attendant must remain in constant voice communication with confined spaceworker while he/sheisinthe confined space. K.Uponloss ofvoice communication withthe confined spaceworkeror uponreceipt of an emergency signal (suchas three(3)sharp tugs ofthe safety line),the attendant shall immediately implement the rescue plan. L.DepartureFrom Confined Space: 1.Emergency -The confined spaceworker shall immediately evacuatethe confined space ifthe ventilation system fails or anaudioor visual alarm warning isemitted fromthe gas/oxygen detector. 2. Routine Exits -Upon notification that the confined space worker is ready to exit the confined space,the attendant shall take intheslackon the safety line.The attendant shall remain invoicecontactwiththe confined spaceworker until all tools,material andworkersare completely removed. M. Rescue Plan: 1.Pre-Plan a.All personnel onthejob site shall be trained inrescue procedures. b. All equipment shall be inspected,tested and/or calibrated in advance priorto entryintothe confined space. c. Rescue equipment shall beinplaceandreadyfor use,including a tripodand winch approved for fall restraint,and ladders when appropriate. N. Rescue Procedures: 1.Initiaterescueoperation upon: a.Declaration of an emergency bya confined spaceworker inthe confined space; 9 • ---------------------------------------- b. Loss of voice communication withworkerina confined space. 2. The attendant calls for assistance,breaking intoany existing communication, declares emergency station"workerdownin confined space.CALL 911 Send rescue assistance to (address)." 3. The attendant will immediately putonSCBAor airline respirator mask and prepare to enter space.THE ATIENDANT MUST NEVER ENTER A CONFINED SPACEUNTIL THEY ARE RELIEVED OF THEIR DUTIESBY ANOTHER PERSON. 4. The attendant then enters the confined space and assists affected worker(s)to the entrance. 5. The standby helperthen plays out the airline,andretrievesthe airline and safety line to prevent fouling asthe confined space workerismovedto the entrance. 6. The standby helper then assist the attendant in removing the confined space worker(s)from the confined spacewiththe safety lineandhoist iftheyare unable to doit themselves. 7. The standby helper performs First-Aid/CPR as required while the attendant removes the respirator equipment.First-Aid/CPR shall be maintained until the confined spaceworker(s)is revived or until the attendant/helper is relieved by medical personnel. O. Post Rescue: I.Secure the hazard by closing the confined space.Provide barricading and posting as applicable. 2. Make full reportto the Supervisor andtheCitySafety Committee Chairman . 10 TIMES OF TESTS 9.OTHER/SPECIFY 10.COM~lCA110NSJSPECrFY II.UGmlNGSPECIFY 12.VENT1LA.TIONISPECIFY 11 NO APPENDIX A YES CONFINED SPACE ENfRYFORM SPECIAL REQUIREMENTSNARIA nONS j,TRlPOD_ 6.HARNESSIRET1UEVAL UNE 7.'MIN.ESCAPE PACK 8.PROTEcnVE CLOTIUNG 1 m PEL ATMOSPHERIC MEASUREMENTS 35 m .5 m 35 2 m An '0/0 over10 <19.5%>23.5% SAFETY-RESCUE-PERSONNEL PROTECTrvE EOUIPMENT TO BE USED !X/1I) Ammonia Chlorine Hvdrogen Sulfide Carbon Monoxide Sulfur Dioxide %ofLEL %OFOXYGEN TEST(S)TO BE TAKEN Site Security Measures:_ RescuePlan:_ Isolation Procedures:(Lock outITagout;BlockIBleed;etc.) Specify:-=--:-7---::-,-----,--------------------- VariationtoPolicy Requirement:_ ttendants signature:Dale _'---.!_ ~~-------------------------------- ocationand Description of Confined Space :-:-::=-=:-_--:-=::::-:::-:-::-:-:::-=_ HIGH HAZARD LOW HAZARD upervisors signature:Date ---.!_,_ ntrants signature:Date _,_/_ HARDHATIi_ ~lTYSHO£S GLOVES _ELECJRJC SCM bolh copies supervisors records GasDetector:Make Model:Calibrated Date: By Whom:_ urpose ofEntry -,-----,.__.,.--,---_-,----,--_ Durationof Permit Date of Permit _/_/_Time ofEntry __Time ofExit __ upervisor/Foreman incharge _ Name(s)ofEntrant(s)_ Name(s)of Attendants(s)_ ·. e L p S IeI 1 2. 3.,. 1. 2. 3. 4. S E A e PROCEDURE LIST FOR CONFINED SPACES &EXCAVATIONfTRENCHING JOBS PRECONSTRUCTION MEETING A Work to be Done B.Personnel Needed C. Traffle Control D. Equipment Needed E.P.P.E.Needed F.Job Duties G. Rescue Plan H.Paperwork 'to be Filled Out Table of Contents: SECTION: 1 SECTION:2 SECTION:3 SECTION:4 SECTION: 5 SECTION:6 CHLORINE PROCESS HAZARD ANALYSIS and WRITTEN PROGRAM Emergency Phone Numbers Process Hazard Analysis Site Analysis Emergency Procedures Wac's Technical Data EMERGENCY TELEPHONE CALL OUT LIST FIRE DEPARTMENT Emergency # Business number Greg Com,Chief Rex Tucker,Asst.Chief Jerry Jacobsen,Dep.Chief David Dierck,Dep.Chief 911 659-2777 Home # 659-8844 659-7956 653-9765 659-8279 PUBLIC WORKS Emergency #911 Business number 651-5100 Public Works Main~enance Suppliers Telemetry Equip. Dave Marty Mobil Page Evergreen Adjustment Service Inc. 24 hours 876-0562 279-1382 994-9360 1-800-933-4235 Puget Electric (Ranney Collector only) Roger's Electric STREET DEPARTMENT Business number Radio callNo.201 POLICE DEPARTMENT Business number Walt McKinney, Assist.Police Chief CITY ATTORNEY Grant Weed PARKS DEPARTMENT Business number Jim Ballew,Director Caretaker CITY HALL Business number EQUIPMENT RENTAL Business number Charlie Anderson,Mangr. EMERCALLOlff.1XJC 363-4818 252-2107 360-651-5100 Larry Gessner,Street Supervisor Home #659-6322 360-651-5050 Home #659-7434 Business #334-1480 360-651-5085 Home #653-8895 Home #659-7466 360-651-5000 360-651-5100 Home #...659-5378 PROCESS HAZARD ANALYSIS I.LOW CONCENTRATION LEAKS: A. B. 1. Low concentration leaks arethose which are NOT of sufficient concentration to activate the "sniffer",butare readily noticeable upon entering the room.(A VERY SMALL LEAKMAY SMELLLIKEA "LOT"OF CL2).This typeofleakismostgenerallya minorirritant(AS OPPOSED TOA MAJOR LEAK WHERE ''THREAT TO LIFE" IS INVOLVED)and will not necessitate theuse of a S.C.BA (self Contained Breathing Apparatus).Always use extreme caution!Always wear safety glasses and protective gloves.Long sleeve shirt/apparel is recommended. After determining thatthereisalow concentration leak present: Open all doorsto theroomand makesure ventilation fanis operating. 2.Use ammonia to check allconnectionsat the inIine tank(s) first,asthosearethe most likely locations for a leakto occur. 3.After locating leak,takecorrectiveaction (i.e.Tighten connection,replace gasketetc...) I.HIGH CONCENTRATION LEAKS: A.High concentration leaks arethose which are of sufficient "strength" to activatethe sensing device and should always betreated withEXTREME CAUTION.The sensing device issetto detectanyconcentration of2.5 PPMor above.(Studies have shown thatthis concentration canbe harmful to the respiratory system after extended exposure.) 1.After determining that thereis a high concentration leak present,theoperator should: a.SUMMON HELP IMMEDIATELY!DO NOT attempt to deal with thistype ofleak byyourself b.Once help hasarrived,both operators should don S.C.B.A.'swithone person to go insideand locatethe leak, andtheotherto stand-by intheeventthe person inside needs help. NOTE:If Possible,have athirdpersonstandingbyto summon additional help if needed. A.Oncetheairpacksareon,and it is determined that they are functioning properly and have sufficient air: I.Oneoperator should enterthe room and: a.Attempt to ammonia check forthe leak.If found,take corrective action.Shut offthe flow ofCL2 at the tank(s).NOTE:Never runorgetina hurry.-MOVE SLOWLY AND DELffiERATELY. b.After shutting offgas flow,openalldoors tot he room and make surethe vent fan is functioning.(fan should be seton HIGH if available)No leak tests will be possible until roomis cleared of CL2.So,at this point you have doneallyoucan do and must wait fortheroomto clear. 1.IF THE CONCENTRATION IN THE ROOM IS TOO HIGH,(Green cloud appearing, indicating high concentration ofgasor liquid leak)THIS (ammonia check)WILLNOT BEPOSSffiLE,ASYOU WILL GET A WHITE VAPOR CLOUD AS SOONASYOU SQUIRT AMMONIA ONTHE RAG.IN THAT EVENT: A.Immediately call 911.Letthe dispatcher knowthe problem,location,and extentofleak.Call your immediate supervisor and safety director after calling 911. IF THELEAKIS MASSIVE,(the leak leaving the immediate vicinity of the building)POSSffiLE EVACUATION OF NEIGHBORS SHOULD BE CONSIDERED.(note wind direction)ASK THEFIRE DEPARTMENT FOR ASSISTANCE IN THIS. 1. 2. S.C.B.A.'s. on scale. Have two people don hazardous material suites and Tryto remember to check thetank scale and noteamount • 3.Check the valve at the in-line tank. (if more thanonewas in line,check them separately)Ammonia check all connections,andwhen leakis located,take corrective action. 4.Ifthe room does NOT clear ofgas, thenyou may havea leakinthe valve itself.You will need to usethe appropriate patch device in the "B"kit (l ton cylinder)"A"kit (1501b.cylinder). A.Afterleakis taken care of,estimate the amount of gasthat escaped.If morethan 10pounds leaked,you need to call 1-800-632-8000 forthe IdahoState Emergency Response Commission and 1-800-424-8802 for the National Response center.Initial notification must include: 1.Chemical name and indication ofwhetherthe substance is extremely hazardous. 2.An estimate ofthe quantity released intothe environment. 3.The time and duration ofthe release. 4.The medium into which the release occurred. 5.Nay known or anticipated acuteor chronic health risks associated withthe emergency. 6. 7. Any proper precautions taken,such as evacuation,etc. Name and phone number of contact person. I.DOCUMENTED TRAINING ON THIS PROCEDURE MUST BE PERFORMED AT LEAST ONAN ANNUAL BASIS.IF YOU HAVE ANY QUESTIONS ON THIS PROCEDURE,CALL YOUR IMMEDIATE SUPERVISOR. ------------------------------, CITY OF MARYSVILLE WATER SYSTEM STAnON ADDRESSES WATER STATIONS • CHLORINE STATIONS (2)150#cylinders (2)150#cylinders (2)150#cylinders CHLORINE STATIONS (2) 1ton cylinders LOCATION Kellogg Standpipe Sunnyside Standpipe Highway 9 Standpipe Stillaguamish Well Edward Springs Reservoir Cedarcrest Reservoir SEWER STATIONS LOCATION SewerLagoon ADDRESS 6605 100th StNE,Msvl 4020 71 ~AveNE,Msvl 6200 SR9NE,Art. 23317dikerd,Art. 614 Lakewood Rd.,Arl. 7300 71~AveNE,Msvl. ADDRESS 80 Columbia Ave.,Msvl _____________________________---J • SITE HAZARD ANALYSIS SITE - WasteWater Treatment Plant LOCATION - 2 Columbia Avenue -Marysville,WA QUANTITIES (on hand)-2 -1 TON CYLINDE~S 8 -150 lb.CYLINDERS POPULATION ASSESSMENT- 1.Thetreatment plant has6 employees who work outof this siteand may have various other Public-Works employees periodically working inthe area. 2. TotheNorth located approx.1/4 mile isthe offices ofPublic-WorksIPlanning & Building Departments with approx 60 employees.Immediately followed bythe downtown and business section ofthe City which is heavily populated 24 hours a day. ( Note- To the Northeast apprex,1/4mileisMadelineVillaRest Homewith approx,100 patience.) 3.Tothe Southisopen flat areasof sloughs and wetlands.Population in this areais minimal. 4. TotheEast for approx.2 miles isopen flat farm land with minimal population,except for houses located on47th Avenue which is located onthe Easterly boundary ofthe sewer lagoons.Beyond the2 miles is located several housing developments which are heavily populated 24 hoursa day. 5. TotheWest located aprox 1/2 mile is Interstate Highway 5 which is heavily populated with motor vehicles 24 hoursa day,peak hours being between 7:00AM- 9:00AMand 4:00PM- 6:00PM. The remaining areais sloughs and wetlands stretching to the bay. WINDEVALUATION -Winds traveling to the North,West,Northwest and Northeast areof particular concern dueto the close proximity of populated areas and may require immediate evacuation.All other wind directions should be monitored for strength with an assessment made on potential exposures within the areas.No wind presents an immediate danger to onsite employees and evacuation immediately . ". LL Z > <{ ca: (')co \ \ '. , r 49,TH 5T NE; >4~TH 5T Ii -c :t:..... ~L...~~~ , ';t.\.. ~\..\.\";)\".\s \\ .~-, .'.~.. j \I, ! i 56TH Pl ~NE >c( :t:............ SPENCER w 11992 •z sIia:0 S'\~--'g:~~~a~~~u (§~ ..,,....\ ,_..J~ t-'~. ST.cc 74T -c74THSTHEa....PI. I-B6M 3AO ST a•:>CENTE'<•...-e- w UJz~>-c :t:I-:>I-en.n -cM 5T >5T-c :to 061\\..... 0 <0 651\\ 5-CTr ..............._----=-"-----.' 11TH ISLAND ViV,-,.,/"if,i e», od·!Et ~LAh- ---------------------------- CHLORINE MONITOR MAINTENACNE RECORD Site-._ Location --,----------------------Type of Equipment -_ Date Company Name Person Performing Work Comments *Copies must be kept with chlorine policy and forwarded to City Safety Officer SITE HAZARD ANALYSIS SITE-Edwards Springs Reservoir LOCA TION - 614 Lakewood Road -Arlington QUANTITIES (onhand)- 2-150 lb.CYLINDERS POPULATIONASSESSMENT- 1.The siteis vacant withno employees onsite unless doing maintenance work. 2. TotheNorth located aprox.112 mile is residential areas which could have people there ona continuous basis. 3. TotheSouth located aprox.I mile are house which could have people there ona continuous basis. 4. TotheEast located aprox.112 mile are minimal house which could have people there ona continuous basis. 5. Tothe West located aprox.112 mile are minimal house which could have people there ona continuous basis. NOTE- LOCATION OF CHLORINE IS SURROUNDED BYA FORESTED AREA WINDEVALVATION -Winds traveling in all areas need monitored especially those traveling to theNorthand Northeast which contains themost residential population in the area.No wind presents immediate danger to on site workers. JO' <w ;Z -C>c-c :I:... '"~ 169T 179TIi Pl. HE 172ND w Z fiDELITY w Z ~1615T 5T :I: t;; ~ ROAD w Z ""C :I: PO ~ 1S2HO PL lIE c ""1801H 51 HE ~s z 1781H 51 HE ~ w a3 z ~176TH ST.HE :I:...en 1561H 5T NE 1715T~TNE ~ ~ 1701H ~5T HE ~ 29 ~ ~!:J 21 6 16-41H :;1 lit w Z ~ :I:... :x:...-- w Z :<NE TRAIL Lakewo KYLER RD w Z >« :r l;:; w Z CJc: ...148TH 51 NE >V) z -e :::> ...i HIlAND VIEW c( RD c: 0. ... i= V) • I ARE I .' w Z C ""~....-'c u; "".., w Z ~ ~Iicczc....z...~ ~140 1381M ST."" 1 2ND 5T NW L.~KEACCESS ~'" .,t,..' ;",:.~.. H 5T NW CHLORINE MONITOR MAINTENACNE RECORD Site -~_ Location --,...-_ Type of Equipment -_ Date Company Name Person Performing Work Comments •*Copies must be kept with chlorine policy and forwarded to City Safety Officer • SITE HAZARD ANALYSIS SITE -Stillaguamish Well LOCATION - 23317DikeRoad-Arlington QUANTITIES (on hand)- 2-150 lb.CYLINDERS POPULATION ASSESSMENT- 1.Thesiteis located alongthe Stillaguamish River and adjacent to Smokey Point Concrete Company which has aprox.12 employees on site. 2.To theNorth beyond the concrete company isopen land with no closeby houses. 3. To theSouth lies theriverand beyond is farm land with minimal housescloseby 4. To theEast located aprox.1/2 mile istheCityof Arlington semi flat terrain witha small valley in between. 5. To the West located aprox.1/2 mile is farmland with minimal houseclose by. WINDEVALUATION-Winds traveling in all directions need to monitored for strength especially to theSoutheast towards theCityof Arlington.Winds following theriver need to be monitored which could push chlorine towards Interstate Hwy5 aprox.5 miles away. No wind presents an immediate danger to onsite employees ofSmokeyPoint Concrete andcity employees working onsite. .._-~..._."~'...--.. -------- 200TH Lor ~w w i:z >-c :I:.... "., '" z'"~z "'a:"'0 ST 224TH 51 NE / i ,/"/ -~<-.\-, i.I ~~/ /' (' ~">.-'.- ~ X >-c :I: ~ ~ 192"0 ST " '"z ~z >-« :I: ~ '""., T32N---- T31N 53orE;;.;..--r-L..~~k \\ \.------,220TH sf'--NE <; KACKMAN RD 0 0 >or ~or«>-x x-c -c0246THSTNE::E r '"~-~->'"~-c X ~ :I: ~ ~ ~ iWY. f ~ x 0'" a::'">x .... c t;; C'" -Z:;wa:: CHLORINE MONITOR MAINTENACNE RECORD Site-._ Location -----------------------Type of Equipment -_ ----I I Date Company Name Person Performing Work Comments *Copies must be kept with chlorine policy and forwarded to City Safety Officer • SITE HAZARD ANALYSIS SITE -Sunnyside Standpipe LOCATION - 402071st Avenue NE-Marysville QUANTITIES (on hand)- 2-150 lb.CYLINDERS POPULATION ASSESSMENT- I.Thesiteisvacantwithno employees on site unless doing maintenance work. 2.To theNorth located aprox.1/4 mile is residential areas which could have people there on a continuous basis. 3.Tothe South located aprox.1/4 mile is residential areas which could have people there on a continuous basis. 4.To theEast located aprox.1/4 mile is residential areas which could have people there on a continuous basis. 5.TotheWest located aprox,1/4 mile is residential areas which could have people there ona continuous basis. WIND EVALUATION-Winds traveling to the North andNorthwestareof most concern dueto the heaviest populated areas.Winds in all other directions need to be monitored for strength,with house being located in all directions.No wind presents an immediate dangerto employees whoon site working . 9 .:C. ~ 00 HE w Z >-< :x:.... '".... ST20TH ~401H S1 wz 0 E SI liE a: C') 38TH SI liE co 0cc >c( v'~> '90 -c "-' U'/'HE :r cra.....:l;e--, 32NO ST HE 00 Vl ;<: "-'c :x:.... '"....30TH PI.HE 28TH SI HE SOPER Hill RD w Z >;.L::+< a::ro..........o ....a: M.... 44TH ST.NE w Z >-c •t:::r 56TH ST HE W ~ ~~ o,,10 a: I::SI ~NE I enczz-<~J--":::':"::""--::':"'~=-------" m DEHSl.40REI-!.!!:!-~- 46TH ST NE x>i~ 55TH S HE l!i !i 5 ~ wz \...,\'.-, <. , /... ! /! . 52NO 40TH 5T NE MORGAN BRANCH RO ~15 35TH ST HE --~..--. ..--~~---~ '- ( -......../.....~r -»<:>:. ,\\i ~, ..I', 'r.• ""',"""-,../...'<;"~.. >-.\ ~, ~\ ~;\ 01r: 49TH 5T NE < >4 TH ST NE c( :r... a>"'l-=:":':"'::";"~ w ,, z &>-c ::J...0en on ~., .:.-.//;/;, /•,,,•/(, /, < V'" "-, \. J 20TH ST HE ) e CHLORINE MONITOR MAINTENACNE RECORD Site -:--_ Location -----------------------Type of Equipment -_ Date Company Name Person Performing Work Comments •*Copies must be kept with chlorine policy and forwarded to City Safety Officer I ! CHLORINE EMERGENCY PROCEDURES PROCEDURE IN THE EVENT OF A SPILL OR LEAK A Report the situation to Fire dispatch by calling 911 and requesting the nearest Fire Department. I.Have the following information ready to explain to the dispatcher: a.Address or location of incident. b.Describe what has happened. c.Status of the scene. d.Any injuries. e.Materials involved. f.Advise dispatcher to alert Marysville Dispatch center. g.Wind direction. A.Notification of the proper Public Works personnel: 1.During business hours: Office 360-651-5100 I WWTP (360)-651-5133 I.After hours: Radio Number Name Home Number 102 Winckler, Ken (425)-347-2615 103 Larson,Larry (425)-337-8242 301 Doan,Rick (360)335-0758 401 Olsen, Gary (360)659-9514 701 Anderson,Charlie (360)659-5378 601 Dale Thayer (360)403-8329 903 Paul Rochon (360)659-9066 2.Notification of other agencies:Refer to Emergency Call Out list. A.Assess danger potential: I.Approach from upwind if possible, stay upwind,out of low areas. A.Estimate immediate danger area: 1.Danger to personnel. 2.Equipment location. E.Establish traffic control if necessary. _..__._._-----' • SAFETY RULES FOR CHLORINE CONTAINERS A.CHLORINE GAS CYLINDERS (100 AND 150 LB) 1.Move cylinderswith a properly balanced hand truck with clamp supports that fasten about 2/3rds of the way up the cylinder. 2.Protective hood should alwaysbe in place when moving cylinder. 3.Never liftcylinderby its hood. 4.Never expose cylindersto direct heat. S.Store empty cylinders separatelyform full cylinders. 6.NEVER STORE CHLORINE CYLINNDERS NEAR TURPENTINE,ETHER, ANHDROUS AMMONIA, FINELY DIVIDED METALS, SYDROCARBONDS, OR OTHER MATERIALS THAT ARE FLAMMABLE IN AIR OR REACT VIOLENTLY WITH CHLORINE. A.TON CONTAINERS OF CHLORINE 1.Move only with equipment rated at a minimum of two-tons. 2.Through 6. Same as above for cylinders. I.Rotate such that valves are invertical orientation. 2.Never withdraw from lower valve, unless manifold and feeder system is designed for liquidchlorine. "----~-.--_.~-----"--'~-'_.'-~-"._.'-'.-.-_.._.._.,...~..._..._-_._------------~--~~=~.~.._- PROCEDURE SHEET HOW TO CHANGE A ONE TON CHLORINE SUPPLY TOOLS AND MATERIAL NEEDED: 1. Someoneto assist you. 2.Self-contained Breathing Apparatus. 3.SpecialChlorineInstitute approved wrenches. 4.Aqueous ammonia. 5.Replacement washers. 6.Steel wool. STEP 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. CAUTION: PROCEDURE Be surethe supply isemptybyweighingit. Turnon the ventilation fan. Closethe container valve. Closethe auxiliary valve. Closethe header valve. Loosenthe yokeclampscrewthatsecuresthe adaptertothe containervalveoutlet. Removethe yoke clamp. Movethe endofthe pigtail away fromthe container. SUPPORT THEPIGTAILTO AVOID GETTING KINKS. Removetheusedwasher form thecontainervalveorthe endofthe pigtail. Screwthecapontothe container valveandtightenit. Replacethe protective hoodoverthevalvesand secureit. Hoistand position the liftingbaroverthecenterof container. SecuretheJ hooksovertheedges of the container. Raisethe container to easeit offthe scale. Movethe container to whereitwillbestoredwhen empty. Lowerthe container tothe floorandsecureitwith wedges. Movethe full containerto whereitwillbehookedup. Movethe hoistandliftingbarout ofthe way. Removethe protective hood. PROCEDURE.IXJC I. 2. FIRST AID FOR CHLORINE EXPOSURE MILD EXPOSURE -First,leave the contaminated area.Move slowly,breathe lightly,without exertion.Remain calm,keep warm andresist coughing. INHALATION -remove the victim from the contaminated area.Keep the victim warmandina reclined position with the head and shoulders elevated.Give artificial respiration if necessary.Administer oxygen as soonas possible.Call a physician immediately. If victim has slight throat irritation,immediate reliefcanbe accomplished be drinking milk.Drinking spirits of peppermint also will helpreducethroat irritation.A milk stimulant such ashot coffee orhotteaisoftenusedto control coughing. 3.SKIN CONTACT -Shower the victim,removing all contaminated clothing. Wash affected area with soap and water. 4. EYE CONTACT -Irrigate eyes withwaterfor 15 minutes,holding theeye lids wide apart.Call physician immediately. FIRSTAID.DOC ....,LI .....-....."-01_1 '......1,'.1 .'II\-i,..""..... COPYRIGHT 1993 ALL RIGHTS RESERVED MATE~[AL SAFETY DATA SHEET .i\WL.r\,)LI I....Jut:.uL.;v.,.-Ju ... DATE:12/28/93 PAGE: _:rL'~:c;':i.1~Ttl,~_C CHco1IC:\LS 2001 l'1ARKfOT ST. JHILJOELPHIJ.PA 1 <)103-3222 PRCDU~T IDENTIFICATIOrl EMERGENCY PHQNE ~UHBERS 3USINESS HRS.:215-419-7605 BUSIIlESS HPS.:215-419-77')4 nTHE~HOURS 503-238-7230 CHE~TREC:300-424-9300 JRGDUCT NAI'E:CAS NC.:7782-50-5 :HL:JR I :'H: SYNONYIAS: ~ONE :HEr-!IOL ~1"\!'1E: :HLOR I ttE ~OLECUL~~FOR~ULJ: :L2 :HEHICAl FAMILY:HALGGE~ ltIG;;:ED I E"I r S----HAZARD CLASS IFI cz r I eN S :OMPONENTS-HAZA~DCUS:CAS NO.:~COMHENTS: 7702-50-5 >99.5 EXPQSURE LIMITS: TWA =0.5 ?Pti,1.""G/"3 STEL=1 PPM,3 MG/") '"POISON '!<CORROSIVE '"COMPRESSED GAS ,~OXICIlER ~LISTED-SARA S£CT!1"1 113 ~NFOA R~TING:)-O-0-QXY •SIJPERF~NC RQ =10 L3S SHIPPING INFORMATIUN ~Q CliLORIIIE;2.3 POISONCUS GAS;UN 1017;?OISOh -INHALATION HAZARD, ,ALARD ZONE ~.MARINE POLLUTANT.PLACARDED POISON GAS. JOT REPORTM.lLE :JUANTlTY IRQ)15 10 LB~. ~~~¥~~~~~~~~~~~~~¥~~~~B~~*~~*~~~~~~~~~~***~~*~~~**~*~~~~~~~~~v~~*****~~*~~~~*~~ ,4t --mr ~PPLICAaL~:-IE -:-JOT ESTABLI SHEe fR)-I~DIC~TES ~EGISTE~[0 TRAOEHA?K OF ELF AT[CHE~NORTH '~E~IC~ CJ?YRrGIIT 1993 .ILL RIGHTS ~ESERVED PHYSICAL PROPERTIE) en:::121213/93 PAGE:c __PIG f'Ulhrn~~JGE: ...C (-2'J.~1') HCLcCUL'\~~E!GHT: 70.1 VAPOr<::JEN~ITY(AI~=I): 2.5 t-fELTIN::;POUlT: -101 C (-149.0 F) 5PECIF[C G~~VITY(H20=I): 1.467 .~o C SOUJ5ILlTY HI ri2C: .71Z ~1 ATM.21 C /:c:.=~P'<F SS~'<=(!-'"HG): :=PSIG j)21.1 C ~~~L5T!LES 9Y VCLU~E: 10: APP~ARANCE AND CDOR: GREEI~ISH-YELLJW GAS.SHARPLY PEnETRATIr~G ODOR.SIMILAR Te ~LEACH-PUNGENT FIRE AND EXPLOSION DATA FLA:;H POINT: NA.SUPPORTS CO~aUSTION FLAMMABLE LIMITS: LJWER:NA UPPER:NA AUTOIGNITIGII TE~n.: 'IA-------------------------------------------------------------------------------EXTI:IGlJISHIHG HEDIA:NA ------------------------------------------------------------------------------- S?~CIAL FI~E FIGHTING P~OCEDURES: RE'1UVE CHLORINE CONTAINERS FROM FIRE lONE,IF ?CSSI~L:.AP?LY WATE~T~ CC,lL CCNTAINERS EXCEPT IF CHLORWE IS ESCAPING.IF :::C:~"'AI'JE~IS LEAY.I'/G. JJT IN APEA ~ITH TEMPERATURES LIKELY TO EXCEED 130 JE~c.APPLY WATEQ ro ACJNTAINER aUT AVOID AREA "HERE CHLiJRINE IS LEAKI~lG If'"OSSIBLE.~I~l PRESENCE OF CHLORINE USE SELF-CJNTAI~ED 8REATHI~G !"PA~ATUS SHe FIP~ FIGHTER'S 'TURNOUT'CLOTHING. ------------------------------------------------------------------------------- UNUSUAL FIRE AND EXPLOSION HAZARDS: MA'JY ~[f~LS IGilITE IN PRESENCE OF CHLORINE-F:)i<D.l....;=\..=.ST~EL AT 485 1=. HAY REACT TO CAUSE FI~E AND/OR EXPLOSION UPON CONTleT ~ITHTU~PE~TINE. ETHE.~.!~·~ONlA.HYDROCARBONS.CERTAIN :1ETAL HYO~IC!':S.:,l.RSIDES.'IITRTD~S DXI~ES.SULFIDES.PHGSPHIDES.EASILY OXIDIlED ~ATE=rA\..S.D~GANIC ~ATcR[~LS O~OTHE~FLAMMABLES. REACTIVITY DATA ST.\BIll TY: ST ABU: CONDITIONS CONTRIBUTlIJG TO HISTABILITY:NA ------------------------------------------------------------------------------- I~JCur~PATIi:lrUTY-AVOID CONTACT WITH: SE~'U~USUAL FIRE APID EXPLDSION rlALARDS'SECTION Ae~v=. ------------------------------------------------------------------------------- HAlARDnlJS CECCHPOSITION THERMAL AND OTHER: "e -:,CJT ~PPLICAOL=NE -~IOT ESTt-BUSHED (H)-1~IDICATES REGISTERED TRAOEHA~K OF ELF ATCCHEM ~coT~!HE~ICA OPYfUGHT 1993 ALL ~IGHTS RESERVEQ ~EACTIVITY DATA -CONTINUED .'",,~.. DA TE:12/28/93 P~Gf:: eHLJf~[.\c [S A:J ~U:'~ClT -CANNeT Di::CJr1PUSE. --------------------------------------------------------------------------- ,,:ICITfCNS TJ .\VUIO: HE er TOXICITY GUT,,: RAL ER:1t.L :IHALA T [CN AtIlI1AL: NE r-.:: RATS DA TA: SEE TOXICITY COMMENTS SEC:sr.ltl EFFECTS LCSO: 293 PPMI IHR. ------------------------------------------------------------------------------ OXIC EFFECTS/RCUTES OF ENTRY yr::EFFECTS:CORROSIVE ~AY CA~SE BLINDNESS.CORROSIVE - LIQUID A~D GAS;~AY CAUSE aURNS. YAPOR CONCE~TRATIONS OF 1 PPM CA~CAUSE REDNESS,TEAR[NG AND IRRITATION. x 1'1 EFI=ECTS:CORROSIVE C~~~CSIVE -LIuUID AND GAS;CAUSES aURNS TC SKIN.CHL~RINE VAPGRS CA~ _AUSE IRRIT.\TI[HJ,aURNING AND BLISTERS. rus-TJXIC ::FFECTS: INHALATION:~AJOR POTENTIAL ROUTE UF EXPOSURE.CHLORINE IS A RESP[RATORY IR~ITANT.CGNCENTRATIONS OF 3-6 PPM CAN CAUSE IRRITATION OF THE NOSE AND MUCCUS ~E~~RA~E UF THE UPPER R~SPIRATORY TRACT FOLLOWED BY HEACACYE A:IC CCUGHING.10 PPM CAN CAUSE SEVERE IRRITATION OF RESPIRATORY TRACT ~[TH 15-20 po~CAUSING INTENSE COU~H.UTHER SYHPTO~S OF OVEREXPOSU?E CAN INCLUDE rIAUSEA.VOMITING.OIZZI/jESS,SHORTNESS OF BREAtH APID CHEST PAIN.PULMCNA~Y ~QEHA AND CHEMICAL PNEUMONIA CAN DEVELOP AND HAY occuq HCU~S ~FTER EXPCSURE.PROLONGED E~POSURE TO CONCENTRATIONS ABOVE 25 aPM CAN CALSE UNCONSCIOUSNESS AND DEATH.ONE STUDY WHICH IIIVOLVED EXPQSURES OF HUMANS TO 0.5 PPM FOR 8 HOURS AND 1 PPfl ~OR 4 HOURS CAUSED TRAIISIE~T DEC;;:E ASE 0 PULMOnARY CAPAC ITY.AS MeASURED BY PULMONARY FUNCT!ON TE ST S. "CA2Ci~[GENECITY:ONE STUDY HAS BEEN CONDUCTED TO EVALUATE CHLORINE'S AdILITY TO CAUSE CANCER IN EXPERIMENTAL ArjI~ALS.SEVEN GENERATIONS OF RATS ~ERE EXPOSED BY INGESTION TO HIGHLY CHLORINATED WATER (100 HG/lIT~R D.'oILY.NO INC;<EASED INCEDE~ICES OF TUt~J({S WERE OBSERVED. CHLJRIt;E IS NOT LISTED AS A CARCINUGEN :3Y NTP,IARe OR OSHA. /:; REPC;CDl:CrrVE TOXICITY:TWO STUDIES HAVE dEEN CONDUCTED TO ASSESS TlfE ,4It NOT ~PPLICAULE NE -NOT ESTABLISHEC ~)-IIIDICATES REGISTERED TRADEHA~K OF ELF ATCCHE~NORTH AHERICA :OPYRJ.C:!T 19'J3 ALL RIGHTS RESERVED TOXICITY -CONTIilUED -,_.,.'.;.,,~" DATE:12/28/93 PAGE: A:'dILl r r ';F CHL:JRr~IE TO CAUSE RE?xOJUCTIVE EFFECTS.RA3'3ITS [.(pOSED :'lY _[:IH:'L \;IGI;TO CllNCEfHRHICNS OF UP TO 1.5 PP:~AND fiATS !:XPI],E'J 3Y !':G::5- TI8N TC HIGHLY CHLORINATED JRINKIN~UATER C~ILY FOR S~VEN G~~!:~~TID~S UI~N:JT OISPLAY ANY ADVERSE REP~UDUCTIVE EFFECTS. MEnlCJL COI/DITIONS AGGRAVATED dY EXPOSURE -ASTH~A,SRCNCHITIS,E~PHYS::­ IIA ~1.LJ eTHER LW~G QISEASES AND CHRLJNIC :IOSE,Sl'iUS OR THROAT CONiJITIO'lS. rAi~GET DRG:'N TOXIN:NE fOXICITY CC~MENTS: OR,\L:NOT A LIKELY OCCURE"lCE S [NCE CHLJ.:n I>E IS A GAS H RClG:'l TEr~;:>E?A TU- RE.If\GC:~ED LIQUID CHLORINE CAU CAUSE SE'IERE '3UPI:S OF HOUTH,ESOPHAGUS A~JD STC:-1ACH. Cii~UNIC:~ILJ UPPER RESPIRATORY TRACT IRRITATION. NUMEROCS STUDIES HAVE BEEN COllDUCTED TO OETEo~I"lE CHLORINE'S POTENTIAL TO CAU5E CHRONIC EFFECTS. IN RATS EXPOSED TO CONCENTRATIONS UP TO 9 PD~ FJQ 6 HOURS PE~DAY,S DAYS A ~EEK FOR 6 ~EEKS,DECREASES IN !QDY WEIGHT AhD INFLAHMATICII OF THE RESPIRATORY TRACT hERE OBSERVED.AT EXPOSURES OF 3 A~D ~PP~,CHANGES IN THE LIVER AND KIDNEYS WERE ALSO NOTED.RAB- BITS A~o GUINEA PIGS EXPOSED TO 1.7 PPM FO~9 MONTHS SHOWED ~EIGHT LOSS ~ND DECREASED RESISTANCE TO DISEASE.NO ADVERSE EFFECTS WERE OBSERVED IN ,,~'311ITS t.ND GUINEA PIGS AT LEVELS JF 0.7 PP".GUInEA PIGS EXPOSED TO 1.A PP~FeR 5 HOURS A DAY FOR 47 DAYS ANO INJECTED wITH TUBERCULOSIS (3ACrEKIA)DISPLAYED SHORTER LIFE CYCLES THA~THOSE EXPCSED TO JUST ONE A J F THE AGENTS.RATS WITH PULHOIIARY DISUSE SHOHED AN INCREASED RESPONSE -TO CHLDINE.:<HESUS HONKEYS EXPOSED TO CONCE~HRATIOtlS UP TO 2.3 PPM FIJR b HOUR5 A DAY,5 DAYS PER WEEK FOR UN[YEAR DID NCT EXHIBIT ANY SIGNS OF CijRON I C TOX IC ITY. A 3TUDY OF 600 DIAPHRAGM CELL WORKERS EXPOSED TO 0.006 TO 1.42 PPM SH~~ED NO STATISTICALLY SIGNIFICANT INCRE~S::IN Aa~~R~'L CHEST X-~AYS, ECS Cil PULMONARY FUNCTION TESTS. JTHER:Ne KNO~N ANTIDOTE. ;'IOT,,5 n;PHYSICIAN:TREAT'1ENT FOR 1I11iAUTICN IS SY~PTO~AT!C AND SUnPORTIVE.KEEP PATIENT AT REST UNTIL RESPIRATORY SYMPTOMS SUBSIDE. S"OATICN FOR APPREHENSION OF RESTLESSNi:SS HAY BE CONSIDERED TO PREVENT PUL~ONA"Y EDEHA,AS WELL AS DIURETICS AND ANTI~IOTICS TO ALLEVIATE EDE~A ANn PRCTECT AGAINST SECONDARY INFECTION.ADMINISTER OXYGEN UNDER EXHA- LATION PRESSURE NOT EXCEEDING 4 C~WATER FCR 15 :-1INUTES EACH HOUR UNTIL SY"PTC~S SUe510E (EXCEPT IN PRESENCE OF IMPENDING OR EXISTING CARDIO- Vt.SCUL~R FAILURE). --'lCT APPLICABLE "E -~IOT ESTABLI SHEC R)-I'IOIC~TE5 REGISTERED TRADEMARK OF ELF ATCCHE~NORTH AME~IC'\ COPYR,GHT 1993 ALL KIGHTS KESE~VED DATE:12/28/93 PAGE:, GET MEDIOL ATTENT ION EMERGE~CY FIRST AID !IEAL!H HAZARD INFOKMATION ~IS51~L~~XPGSU~E LIP.ITS: Pt:~~'l5SI:3LE ::::XroSURE LIMITS AJ::::::LI:iTED l:j THE 'INGPEOI"t;TS'SECTICN. I NG::ST I'lN: 00 liUT Ir--OUC" VO:·IITING GIVE LARGE QUANTITIES OF WATEK OR HILK.00 NOT GIVE ANYTllING 8Y MeUTH TO AN LNCCNSCICUS PERSON. ------------------------------------------------------------------------------- DERMAL: WASH rl ITH SCAP AND WATER GET MEDICAL 4 TTENT ION CONTAHINATED CLOTHING - REMoYE AND LAUNDEo RE~OVE CONTAMINATED CLOTHING UNDER SHOWER. ------------------------------------------------------------------------------- EYE CONTACT: FLUSH ~ITH PLENTY JF WATER FOR AT LEAST 15 MINUTES GET MEDICAL ATTENTION DO ;WT US::OILS OR CHEMICAL NEUTRALIZERS. -~~~~~~~~-------------------------------------------------------------------- REMOVE TJ IF NOT BREATHING GET MEDICAL F~ESH JIR GIVE ARTIFICIAL ATTENTION RESPIRATION KEEP PATIE~T ~APM.AT REST,COMFORTABLE.CO NOT ATTEMDT TO REMOVE SOYECNE F?O~A CHLORINE AT~OSPHERE WITHOUT WEARING S.C.S.~. IT IS ~EC2MME~CED THAT aNYONE EXPOSED TO CHLORINE GAS ~Y INHALATICN UJTAI~A CHEST X-R4Y TO CHECK FOR PULMONARY EDEHA. SPECIAL PROTECTION INFORHATICN YENTILATIC~~E~UI~E~ENTS: SUFFICIENT TU CONTROL AIRBORNE LEV~LS SELOh PEL OR TWA.CHLORINE IS HEaVIE~THAN AIR AND TENDS TO COLLECT AT GROUND OR FLOOR LEVELS. VENTS SHGULO BE AT FLOOR LEVEL. ------------------------------------------------------------------------------- EYE: FACE SHIELC GOGGLES AL~AYS ~EAR GOGGLES,EVEN WITH FACE SHIELD.CONTACT LENS::S SHOULD Ncrr_-NUT APPLICABLE NE -NOT ESTABLISHEC (RI -IflDICATES REGISTE~ED TRADEMARK or ELF HGCHE!'1 NORTH AHE2IO COPYR{GHT 1993 ALL RIGHTS RESERVED DATE:12/28/93 PAGE:f SPECIAL PROTECTION INFOR~ATION -CONTINUED -4Il~~-:~~~-~~:~-~:~~~~~-~~~~-~~::-:~~~::~~~_ HAND(CLCVE TYPE): ~~AR AhY PUeBER OR PLASTIC NON-PORUUS GLOVES. --------------------------------------------------------------------------- RESPIKATOR TYPE: UP TO 10 pr~-~EAR CHEHICAL CARTRIDGE (ACID GAS)PESPIRATOR~. UP TO 25 PP~-USE CANISTER GAS MASK RESPIRATORS WITH FULL ~ACE PIECE OR SELF-CONTAINED BREATHING APPARATUS (SC3A). OVER 25 PP~(OR UNKNOWN CONCENTRATIONS)-"EAR SCRA OR EQUIVALENT. ------------------------------------------------------------------------------- OTHER P~OTECTIVE EQUIPHENT: PROTECTIVE CLOTHING FOR EXPOSURE TU LI~UID CHLORINE OR HIGH CONCENTRA- TIONS CF GAS. IN THE OPEN,FIREHAN'S 'TURN OUT'CLOTHING IS RECO~HENDED. ~~~~~*~~~~~~*~*~~~~~~****~~**~~**~**~¥*~***~¥***~~*~~~~~**~~~*~~~**~**~*~~~*~*~ SPECIAL HANDLING AND STORAGE CONDITIONS WASH THOROUGHLY AFTER HANDLIrlG ~EP AWAY FROM HEAT,~ARKS,ANe FLAMES 00 NOT GET IN EYES, ON SKIN uR CLOTHING EHPTY CONTAINER ~AY CONTAIN rlAZAROOUS RESIDUES DO NOT 3REATHE OUST,VAPCR,HIST,GAS 00 :~OT O~OP CONTAINER.KEEP IHHoalLISED WHEN IN USE.DO NOT ATTEMPT TO HANDLE,STORE OR USE CHLORINE WITHUUT CQMPLETE REVIEW OF THE CHLORINE INSTITLTE'S CHLORINE HANUAL AND A THOROUGH KNOWLEDGE OF THE USE OF RESPIP.~TO~Y EOUIPHENT. DO NCT AlLO~CONTACT ~ITH SKIN OR EAT,DRINK OR SHOKE IN WORK AREA. OR USIhG RESTROOM. EYES.DO NOT BREATHE VAPORS.DO NeT WASH HANDS PRIOR TO EATING,DRINKING TO DETERMINE THE EXPOSURE LEVEL(SI,HONITORING SHOULD BE PERFORHED REGU- LARLY.~EAR RESPIRATOR WHILE OPERATING VALVES AND CONNECTING OR DISCON- NECTING LINES.SAFETY SHO~ER AND eYEWASH FOUNTAIN SHOULD BE AVAILABLE. TEST U~LOAoING LINE CONNECTIONS FO~LEAKS WITH AHMONIA VAPOR. ~~~~~*~~~*~~~~~~*~~~~~~**~**~**¥**~**~¥****~*~~~~*~*~**~**~*~~*~***~~****~~~~~~ SPILL HANAGEMENT KEEP UP~IND EVACUATE ENCLOSED SPACE ,~-~OT APPLICABLE NE -NOT ESTABLISHEC :R) -INDICATES REGISTERED TRADEMARK OF ELF ATOCHEM NORTH AHERICA COPYf~,GHi 1993 ALL RIGHTS RESERVED SPILL ~ANAGEHENT -CONTINUED DATE:12128/93 PAGE:7 _::VACUAT:::ARE.~.wOVE Urjp~OTECTEO PERSmjNEL UPWIND OR C::<OSSWI~:O OUT OF O~~GE~~~[A.HEAP.CNE-PIECE,TOTAL ENCAPSULATING SUIT OR BUTYL-COATE~ tlYL ,fJ CR EIJUIV,ILElIT ,.lITH SELF-CONTAINED BREATHING APPARATUS (SC3A). ISOLATE LEAK TG WHATEVER EXTENT POSSIBLE. IF A CHLCRINE CONTAINER IS LEAKI~G,TRY TO POSIT 1m,IT SO THAT GAS RATHER THAN ll~UID LEAKS;APPLY E~E~GE~CY KIT DEVICE IF POSSIBLE.FOR OTHER THAN HINO~LEAKS,IMMEDIATE LY I~PLEwENT P~E~ETERMINED EME~GENCY PLAN.SPILLS OF CHLORINE OF 10 QQ HORE ~(U~CS MUST 9E REPORTED TO NATIONAL RESPONSE CENTER 1800-424-9802). CALL CrE~TREC 1800-424-9300)OR SUPPLIER WHEN HELP IS ~EEDEO. ~~~~~~~~~~~~~~~~~~~$~~+*.~**.*$$*~.*••*$**.*.*~$.*$••*. * * ~~ ~.$~.~~. $*~ .~ *~~~ h ~~ DISPOSAL PROCEDURES CHLORlr.E GAS WILL DISPERSE TO THE ATMOSPHERE LEAVING Ne RESIDUE. CfILCJRI~E MAY BE NEUTRALIZED BY INTRODUCING IT INTO CAUSTIC SODA,SODA ASH JR HYDRATED LIME SOLUTIONS.DU NOT APPLY CAUSTIC SODA,SODA ASH OR HY~RATED LIME DIRECTLY ONTO LIQUID CHLORINE SPILL.LIQUID AND/OR SOLID RESICU~S FRCH NEUTRALIZATION MUST tiE DISPOSED OF IN A PERMITTED WASTE MANAGE~ENT FACILITY. :ONSULT FE~E~AL.STATE.OR LOCAL AUTHo~ITIES FeR PRoPE~DISPOSAL PROCEDURES. ~*~~*~*~~~~~)~~~~~*~~~*~~*~*~~~~~~~~~~~*~~~*~~**~~~*~~*~~~*~*~~~~~~~~~~~~~~~~~~~ ADDITIONAL INFORMATIUN~CHLORI~E IS SU8JECT TO THE REPORTING SECTIO~313 ANn 40 CFR PART 372. THRESHCLO PLANNING QUANTITY ITPQ)IS REQUIREMENTS OF SARA TITLE III. 100 POUNDS. ~.*~*~~~***~~~*~*$~$$$*••~.~$•••*•••••$**.**•••$•••*••~.$.~$.$.~$..~•.•**~*~~~~ «**~*~$$*~~*+~**~*~***~•••••$.**••$••*¥.***••$~••••$.*.$*$.~.**$$~.~••••~$~*~~~ MSCS PREPARED BY PRODUCT SAFETY =LF ATOCHE~NCRTH AMERICA,INC.BELIEVES THAT IHE INFORMATION AND RECOM- ~ENDATIoNS CJNTAINED HEREIN (INCLUDING DATA AND STATEHENTS)ARE ACCURATE AS JF THE DATE HEREOF.NO WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE, "ARRANTY OF MERCHANTABILITY,OR ANY OTHER HARRANTY.EXPRESSED OR IMPLIED, IS MADE CONCERNING THE INFORMATION PROVIDED HEREIN.THE I~FoRMATIoN ~ROVIDED HEREIN ~ELATES ONLY TO THE SPECIFIC PRODUCT DESIGNATED AND HAY NOT 3E VALID ~~E~E SUCH PRODUCT IS USED IN CoH8INATIoN HITH ANY OTHER HATERIALS JR IN ANY PROCESS.FURTHER,SINCE THE CoNOITICNS AND METHODS OF USE OF THE JROOUCT ANC llF THE INFORMATION REFERRED TO HEREIN ARE BEYOND THE CONTROL OF =LF ATOCHE~,ELF ATOCHEH EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY AS TO lNY RESULTS OBTAINED QR ARISING FROM ANY USE OF THE PRODUCT OR RELIANCE ON oUCH INFoRI'AT ION. [P)- NOT APPLICA8LE NE -NOT ESTABLISHED INDICATES REGISTERED TRADEMARK OF ELF ATOCHEM NORTH AHERICA ~o~"'''slIl,ne"Conc,ct: Jl:elul,to~y Aflal~s Deot. PO 80.'01 Ames,1~SOCIO teeO!221-0:22' I.PRODUCT IDENTIfICATIOH p~ODucr NAME:C"lorlne E<lulvllltflt St,nd,rd e.S "'9'L IS Cl2 CAS NO.:N.o.CHEHJC""L ),lAME:Not ulllJubh FO~MULA:Not IIIpllcabh CHEI1IC""l FAMILY:Not UlIlIClibl. HACH COMPANY PO BOX 907 AMES,IA 50010 VII.fIRST AID E~·r,e"cy relepl'lone • ~"c~r Hount.ln Polson Ctr. 1303)623·5116 All co",oonents .~. PCT:<O.I CASNO.:NA TLV:Not ,opllc;OI. HAZ~Jl:D:Not 'Pllllca~le Oelllln.~.llled W;te~ PCT:to 100 CAS NO.:7132-le-s TlV:Not Ippllclbh HAZAJl:D:None II.INGREOIENTS S~Jl:A:»cr LISTED PEL:Not .oollc.blt SAJl:A:NOT LISTED PEL:Not ,001Ic.bl, EYE AND SKIN COl,ifACT:F:",p ...Ith Dlt"ty 0'....t er , INGESTION:CIvil l,rg.~~a~'ltl.s 0'w.t.~.C,l1 pnyslcl.~l,~t~l~:.li. Ii'lHALATION:Not UDllCf:lt VIII.SPILL AND DISPOSAL PROCEDURES IN CASE OF SPill ~Jl:EtEASE:Dllutl wIth w,ttr.Pour down t"t o,,:~~l:~ .xc.ss ....t.r. DISPOSE OF IN ACCOROA~E ~JTH ALL FEDE~"'L,STATE,AND LOCAL Jl:ECUl'Tr~~~. IX.TRANSPORTATION DATA Any COflloon.nt 01 this "htu~t not sOlclflc.Uy Ilstld tlg."otht~ co,"pon'''ts'',11 not conslde~td to O~lStnt •c.~clnottn h'l.rd. III.PHYSICAL DATA D.O.T.PJl:OPER SHIPPING Ioo..u-E::Hot Cu~~tntIy lI:eguIlted HAZARD CLASS:NA 10:NA G~OUP:NA I.C.A.O.PROPE~SHIPp:~~~:Not CurrentlY RtsuI'~td HAZMD CLASS:N""1<:1:HA (;l:10UP:NA STATE:l1quld APPEAl:1ANCE:Clttr,ptnk OOOR:Non. SOlUalLlTv IN:WATER:HIscJblt ACID:Hiselblt OTH(~:Not dttt~",ll\td 80lLlNe POINT:NO MELTING PT.:NA SPEC GRAVITY:0,99'eoH:6 to 7 VAPOR PRESSLmE:Not d.t.rllllntd VAPOQ.DENSITY 'Ilr-O:NO EVAPORATION RATE:0.64 METAL COII:ROSIVITy _ALUMINUM:NO STEEL:NO STABILITY:Stlb1e STOII:AGE PRECAUTIONS:Star.thhtly tloud In I cool,d~y pile.. FIRE,EXPLOSION HAZARD AND REACTIVITY DATAIV. FLASH PT.:Not ,polleeblt METHOD:NA FLAMMABllITV LIMITS·LOWEll::Noll UPPER:NA SUSCEPTlBlL ITY TO SPONTANEOUS HEATt~:NOlie SHOCK SENSITIVITY:NOn,AUTOIGNITION P1.:NA EXTINGUISHll-IG HEDlA:Net lOoUc.blt FI~E/EXPlOSION HAZARDS:Not ,pol),abit HA2ARDOUS DECOMP.PRODUCTS:Non, OXIDI2EJI::NO NFPA Codes:Hulth:0 FlIlMI.bll1ty: CONDITIONS TO AVOID:Extrelllt hut or 'JUI,S V.HEALTH HAZARD DATA ACUTE TOXICITY:Pr.ctlclIJy non-toxle ROUlES OF EXPOSURE:Not 'oollc'bI, TARGET ORGANS:Not .ooIJc.bI, CHRONIC TOxlCITYI PrlctJellly /lOn-toxle ROUTES OF EXPOSUllE:NOt .polle.blt TARGET ORGANS:Not 'oollc.bl. CANCEJI:INFORMATION:Not 'OPUclbit Jl:OUTES OF EXPOS~E:Not IOIIUcebh TARGET O~GANS:Not 'ooUc.bit OVEREXPOSUllE:NO e"ech IntlclPlttd MEDICAL CONDITIONS AGG~AVATED !Y EXPOSURE:Non.~tOo~t.d VI.PRECAUTIONARY MEASURES Wlsn thorou.hly Ift.r htndlln,. PROTECTIVE EQUJPHENT:lib S~.d,Unles Ructhlty:0 1.11.0.PROPER SHIPHNG ~:Not Curqntly R'!ilullt.d HA2ARD CLASS:NA 10:NA Cl:!OUP:NA X.REFERENCES I)TLV's Thr'Shold ll.I~~Jlu,s Ind BlologiCl1 Exoosur. I,a"Am,rlcln Cenf,-tr:,of Govlrn~,nt.1 Industrl'1 2'AIr Contlmln'l'tI,Fld".l Jl:f,lstl~,Vo1.54,No,12, 11,HaL PP.2332-HS3. 3J I"~house Inlor ....t re-. O:l TtChnJell JUd,.tnt Indlce~f:c l~a~­ Hyglenlst~,1~6a. Thu~Sday,J~n~~-) THE INFORMATION CONTAI~D HEREIN IS BASED OH DATA CONSIDERED TO BE ACCVRATE.HOWEVER,NQ WARRANTY IS EX~ESS€D OR IHPLIED REGARD[NO THE ACCURACV OF THESE DATA OR THE RESULTS TO a€OBTAlUED FII:OM THE USE THEREOF,eCI HACH CO.199' PAGE I OF MS9S D~rE:1/12/'" Ctlll"lGE ""0.:01t;5 Fpr Asslst.ne.,Cont.et: R"ulatary .ffalrs Otot. PO 80x '01 A~tS,IA 50010 10001 221·<:224 HACH COMPANY PO BOX 907 AHES,IA 50010 E"'Hi.~ev T.I."nO'Of • ~~e~y ~ount~ln Polson ctr. IH31 '2]'511' .-I.PRODUCT IDENTIfICATION •PIIOOUCT NAME:Chlor I,Of Solution CAS t./O.:NA CHEMICAL NAME:Not tI.plle.tllt FORMULA:Not .oollc.tli.CHE~lCAL FAHILV:Not .p"lle.ble VII.FIRST AID II.INGREDIENTS Cfllarlne PCT:<0.\ TlV:0.5 OP", HAZARD:Very CAS NO.:1102-50·5 SARA:NOT LISTEO PEL:1 PP"'etlllnil to_lc whtn Inh,l.d:elUStS burns EvE 4NO $I(IN CONTACr:1.....e~iI:elv flul".yes with .,.t,,..~.:5 e t ov t es .c e : physic I.".FlUSh Skin wlto elenty 0'w.t.r. INGESTION:Chi lu,e 'lulfttln"0'".1".C,ll phySlcl"j .."'tdlH,ly. JNH4LATION:Not IllDUe.IIL. VIII.SPILL AND DISPOSAL PROCEDURES [N CASE 01'SPILL 011:RELEAse::>::II\1t.wIth ve t ee •POllr ee ..,t-ie :fr.ln ..Inl exc.n WitH. DISPOSE OF IN ACCO~DANCE et r ..ALL FEDERAL.STATE.AND LOC.l.L ~E::;ULATIO"'~. O,mln.rlllZtd W't.r PCT:to I ee CAS NO.:1132·16-5 TLV:Not 'oolle'lIlt HAlASlO:Nont SARA:NOT LiSTED P£L:Not .ppllc.ble IX.TRANSPORTATION DATA III.PHYSICAL DATA STATE:Uquld APPEARANCE:CI ..r,colon.1S OOOR:Cl'Ilorln, SOLVSIllTY I"':WAT£II::Hlsclblt ACID:"lot d.hrlllln.d OTHER:"'ot d'lt.rmln.d'BOILING POINT:-IO~C HELTlf.lG PT.:N4 SPEC GR...VI1'Y:o.,e,pH:3.0 V"'POR PRESSURE:Not .pp11c,blt VAPOR D£~ITY hlr_ll:"'A EVAPOl!:ATION RATE:O.SS METAL CO~ROSIVITY -AllJttJNUI'1:Nt!STEEL:NO STA8ILJTV:St'bl. STORAGE PRECAUTIONS:Stor.In I rtfrl,.r.tor. IV.fIRE,EXPLOSION HAZARD AND REACTIVITY DATA D.O.T.PROPER SHIPPING f.lA.""f:"lot Currtntly R ••ul,ttd HAlARO CLASS:Nil 10:NA GROUP:NA I.C .....O.PROPER SHIPPING 1olAI"E:Not Curr."tJy R.,ullttd HAZARO CLASS:Nil 10:NA GROUP:lolA J .1'4.0.PI10PER SHIPPING N.IJ'E::'-lot C\lrrtntly R ••uhttd HIIZASlD CLASS:lolA 10,NA CROUP:NA X.REFERENCES FLASH PT.:Not 'DPllc,blt HETHOD:f.lA nAHKABILJTY LJHI1'S -LOWER:NA UPPER:NA SUSCEPTIBILITY TO SPONTANEOUS HEATING:Non. SHOCK SENSITIVITY:"lane AUTOIGNITION PT.:NA EXTINGUISHING HEOIA:t-lot .pplIClbll FIRE/EXPLOSIO'"HAZAAOS:f.lot 'PPlIcttllt HAZAROOUS CECCHI'.PRODUCTS:Non. OXIDIZER:No "","PA Codes:H..!th:FIIIMI'bJ11ty:0 .-CONDITIONS TO AVOID:H ..t ,nd II'ht ""'V.HEALTH HAZARD DATA THIS PRODUCT KAY 8E:lrrlt.tln.to .yll. ACUTE TOXICITV:Sll,htly to~lc ROUTES OF EXPOSURE:In,estlon TARGET ORGANS:Not d.ttr.ln.d CHRONiC TOXICITY:Not deter.in,d ROUTES OF EXPOSURE:Not deter"ln.d TARGET ORGANS:Not deter~In.d CANCER Ih'FO'l.KATION:Not .ppl1c.bll ROUTES OF EXPOSUll:E:Not 'PplIclbll TARGET ORGANS:Not 'PPIlc'bl. OVEREXPOSURE:Hly c,use .Irrltttlon MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE:Non,r,ported VI.PRECAUTIONARY HEASURES Relet1Ylty:0 11 flY's Thr.shold'll ..U ValJtS .nd Blol011cII Exoosu";"'-=:~fS for 19a6. Ha•.I rlcln Conhrt,ee 0'Go~.rn"enhl Indultrll!......,S~f.,jItS.116~1. 21 "'Ir COllt lnlntl,Fedt~l:lIeitst.r,Val.54.NO.12.:....·s':lay.Ja"ua'y 19.nO"pP.2332-2'03 3J In-hO\l"Infor"t Ion 41 Technic.!JUd1~ent Ayold contlet with ,yes,skin .nd clothln, 00 not br.'th.mist or ~.por. W.sh thorou.hly .ft.r handlln,. PROTECTIVE EQUIpHE",T:td.qulh vtntilltlon,r ee 'rid.,o.,11S • THE INFORMATION CONTAINED HEREIN IS BASED ON DATA CONSIDEII:ED TO BE ACC~ATE.HOWEVER.NO ~"'RRANTY IS EXplIESSED ~IMPLIED REGkRDING THE ACCURACY OF THESE DATA OR THE RESULTS TO BE OBTAINED FROM THE USE THEREOF.ICI H.6:1-1 CO.199t; H.eh Co",p.n)',WORLD HEJl.DQUARTERS.PO 80x 30'.loy.llnd,CO 6053' !------------- SAFE1Y COMMTITEE PACIFIC NORTHWEST SECTION -AWWA ••••••••••••••••SAFE HANDUNG,USE,: STORAGE,and : TRANSPORTATION: OF CHLORINE : MANUAL ••••~• •~v ;x « <x xx x • NOTE:Chlorine is considered as Immediately Dangerous to Life and Health (IDLH)at 25 parts per million (PPM) ALWAYS:1.Use approved respiratory equipment 2.Have Self Contained Breathing Apparatus available (S.C.S.A.) 3.Have a back-up person 4. Use proper lifting equipment 5.Secure cylinders NEVER:1.Allowanyone to handle chlorine without proper training 2.Change chlorine cylinders alone 3.Try to fix a leak by yourself 4. Apply water to a leaking container 5.Touch spilled liquid chlorine (REMOVE AND POST IN 1HE CHLORINE ROOM) -------------------- CHLORINE SAFETY MANUAL 1.Chemical Properties ofChlorine. D.Containers. ill.Transportation and Storage of Containers. N.Typical Facilities - Safety Aspects of Design. V. Safety Consideration - 0 &M (gas). VI.Safety -Personnel. VD.Summary of Precautions when Troubleshooting. Chlorine containers should not be dropped,allowed to strike forcefully against anything,or struck forcefully by heavy objects.Chlorine containers should be stored in an area accessible only to authorized personnel and should be stored so that theycan be moved in the eventof a leak or a fire.Chlorine containers should not be stored in a subsurface area,since chlorinegas is heavier than air and will settle into and remain in such an area. \iJhen receiving a shipment of chlorine containers,inspect the shipment before accepting it. Check each container lor serious dents,cuts,gouges,or digs that might decrease the wall ::,ickness of the container.Look for corrosion or pitting that might be serious enough to waaken the container.Check for obvious bulges. Put your hand on the containers to see if they are hot to the touch (indicating internal moisture/contamination).Visually inspect the valves and fusible plugs.U any container appears of questionable status, direct the shipper to return the container. lV.Typical Gaseous Chlorination Facilities -Safety Aspects of Design: Tne design and construction of a chlorination facility has a direct impact on the safe use of chlorine.A well designed and properly constructed facility will minimize diificu1t and/or unsafe operations.Examples of chlorination systems and information on the safety or safety related aspects ofgood chlorination facility design are provided in this section. CHLORINA llON HOUSING REQUIREMENTS -Some of the safety related considerations in building design are: l.Chlorine Container Storage: Storage areas should be on or above ground leve!,prelerably at delivery truck bed height, and shaded from direct sunlight. A water source should be provided lor cooling containers in case of fire.e Containers should be isolated in a dedicated storage area so they will not be disturbed by other operations. Full and empty contaiiners should be stored separately and marked dearly to avoid confusion in handling. Storage should be designed so that a leaking container can be removed with minimal handling of other containers. Container storage should be arranged so that the oldest containers will b€used first to keep stock rotating. Ton container storage should be designed to avoid lifting containers over the other containers,especially containers on-line, Enclosed storage area should be designed with appropriate chlorinegas leak detection systems. 2.General Chlorination Building Reqnirements: Chlorine rooms should be on the downwind side of the building,on or above ground level. Generally, chlorine supply (containers on-line)and chlorinators should be in different rooms.A small, lSD-pound cylinder installation isan exception. Each chlorine room should have at least two doors.The doors should have panic hardware and should open outward to the exterior of the building. The chlorination system should be protected from all fire hazards .• ~-t.-- CHLORlNE:SAFE lJSE,HANDUNG,STORAGE &TRANSPORTATION l.The Chemical Properties of Chlorine: Gaseous chlorine isan extremely reactive chemical.As a liquid,chlorineisan amber-colored, eiiy fluic,1.5 rimes heavierthan water, which evaporates rapidly when exposed to the c::7Iospr.e,e ..~.s a gas,chlorine is 2.S times heavier than air, so it tends to flow downward and collect in love spots.Gaseous chlorine is greenis;'·yeUow incolor. It has a verystrong, clsagreecbie,sharp and penetrating odor. Chlorine :5 not explosive or flammable by itself.Most combustible materials,however,will bum :~.chlorir.e as they do inoxygen. Chlorine reacts explosively or forms explosive compounds ·;.ith r..a~s ccmmon chemicals,especially acetylene,turpentine, ether, ammoniagas,fuel gas, "lydrocarbons,hydrogen, and finely divided metals. Chiorine by ltse!!is not corrosive,but produces highly corrosive hydrochloric (HCl)and r.~·drochlorous (HOCl)acids when moisture is present (CL2 +H2O =HCl +HOCl). Chlorine gas,a health hazard as a respiratory irritant,affects the mucous membranes, the respiratory system,and the skin. In extreme cases, damage to breathing capacitycan lead to suffocation.Liquid chlorine will cause burns when it contacts skin or eyes.Runoff froma chlorine leak or spill ",,'ill k:il vegetation and may severly damage the aquatic environment. II.Containers: Chlorine normally comes in ISO·pound or one-ton steel containers. It isshippedwitha green or white la:;e l attached that reads,"Liquid Chlorine-Nonflammable Compressed Gas." Container construction is regulated by the United States Department ofTransportation (DOn. Each container is stamped with a specification number, serialnumber,identifying symbol,and hydrostatic test date. Tor,containers also are stamped withthe inspector's official mark, owner/cuilcer's symbol,and water capacity. The tare (empty)weightalso maybe stamped on the tank.Tr.e DOT placard number for chlorir.e is 1017.The placard number should be displayed on any vehicle that iscarryingchlorinecontainers. Chlorine containers are curable to reduce the potentialfor leaks.leaks are the result of rupture due to impact, corrosion, explosiondue to the heat ofan external fire,internalchemical reaction (typically caused by moisture erroneouslyallowedinside the the container),defective valves,or bed fusible plugs. All chlorine containers heve fusible plugs,with a melting point set between 158 and 165 degrees F (iO ·73.9 C)to allow ventingof the container to relieve pressure and prevent rupture due to fire or other exposure to hightemperature. Tne ISO-pound containers have one fusible plug in the cytincer valve below the valve seat. Ton containers have six fusible plugs,three on each end,set approximately 120 degrees to each other. Ill.Transportation and Storage of Chlorine Containers: Chlorine is a hazardous substance and should be handled withcare. The ISO-pound containers shoulc be moved by c:a;""ing or chainingto a hand truck. They should be transported and stored inan upright position and should be secured so that they cannot be tippedover. Ton containers should be moved only usingan approved.lifting beam and a hoist or crane ofat least a rwo-ror;caoacity. Tcr. containers should be transported and stored ina horizontal position. Tor.C8r.;c:.-.ers shouic ::e stored at truck bed l-:e;ght and blocked to prevent roUing.Valve prcrecccr.covers s;-.ctic::emain in placeon ail containers during transport and storage. • Adequate clearance should be provided around all chlorination components for operation and maintenance functions. If the chlorination system is part of a bigger plant, a clear,qas-tight inspection window should be provided so that the chlorine room can be observed from the interior of the plant without entering it.All openings between the chlorine rooms and the remainder of the plant should be sealed. Respiratory protection should be stored outside of the chlorine rooms in a place that is accessible without exposure to leakinggas (perhaps a separate building). All chlorine rooms should contain an appropriate chlorinegas leak detection system. 3.Heating Requirements: Chlorine room minimum temperature should be 55 degrees F. 65 degrees F is recommended,however.Container area temperature should never exceed 140 degrees F (fusible plug material melts at 158·163 degrees F). The chlorine supply area should be kept 5 ·10 degrees cooler than the chlorinator area to avoid reliquefaction.(Appropriately located pressure regulators would eliminate this requirement.). 4.Ventilation Requirements: Natural ventilation may be adequate if cross-ventilation is possible and the room issmall. Chlorine room ventilation should consist of dedicated,explosion-proof systems specifically designed for the removal of chlorine gas. Each chlorine room should be force-ventilated with a designof one air change per minute,if required. The air inlet should be near the ceiling.The exhaust should be near the floor in the area farthest from the door(s).lnlet and exhaust should be in opposite comers. The exhaust vent should discharge to the outside atmosphere,above grade,away from air tanks and away from any material that is susceptible to corrosion. Separate fan and light switches should be located outside ofeach chlorine room and at any inspection window.Each switch should be clearly marked. A signal light indicating fan operation should be provided at each entrance. 5.Drains: Floor drains should discharge outside of the building.Drainsshould not be connected to other internal or external drainage systems. TYPICAL INSTAllATION FOR A ISO-POUND CYLINDER -Figures 1·3 on pages 11 to 13 show typical space requirements and piping and equipment schemes for 150·pound cylinder .installations.When more than two cylinders on-line are required (four cylinders,if alternating between banks),the use of the ton containers should be evaluated. Following are some general design considerations: 150·pound cylinders are for gas withdrawal only and should be kept vertical at all times. The recommended maximum withdrawal rate on one lSO·pound cylinder is 40 pounds per day (ppd). Cylinders should be secured at ali times to prevent them from falling or being knocked over. ~ l I Cylinders on·;ir.~should be located neardoors so theycanbe turned off quickly without fully enteri::g a contaminated room. Cylinders ;In-:ir.~should be weighed accurately so that quantities of chlorine used and remaining ere known. The floor ar~cr scale platformwhere on-line cylinders are found should be painteda differer.cc.c-::r quick location in an emergency. TYPICAL L'\ST.':'L';nONS FOR ATON CONTAlNER -Figures 4-6 on pages14to 16 show typicai scace requirements and chlorination systems for ton container installations. Following ere s:Jr.€generai design considerations: Ton conta.r.ers are designed for liquid or gas withdrawal.The container valves should be aligned ve:-::c=.L·,when inservice. Gas withdrawal is from the top valve,liquid from the bottom valve (F:gure 7, page 17). The recorrrnerded maximumone-ton withdrawal rate is 400 ppd. A two-ton capacityhoist should be :''"\S2:ed for handling ton containers. Trunnions sr.ot::d be provided to rotate containers easily to align valves andto convert a liquid valve leak to a gas valve leak. A special <;as ii::e,should be located betweenthe lastton container on-line and the pressure r2d"c:"9 valve (PRV)to remove impurities. CHLORIN,!>..TIO:'-l SYSTEMS DESIGN CONSIDERA nONS -Following isa compositeof chlorination systemdesigncriteria and standards that relate,directly or indirectly,to safety: 1.Piping and Connections: Keep pipi"g sir.ple,with the fewest possible bends.Keep thedistance between gas supply and chlorirator as short as possible. Piping me:erials forgas under pressure (generally chlorine supplyto chlorinator)should be Schedule 80 seamless black iron pipe with 2,OOO·pound forged steel fittings and welded or threaded and doped connections.Container to manifold lines shouldbe Chlorine Institute approved ::exi~:e connections. Do notuse PVC piping for gas under pressure. Piping meteriais forgas under vacuumshouldbe Schedule 80 PVC pipeand slip fittings with primed sovent weldedjointsor rubber lined steel pipe and fittings. Avoid the U5-2 of bushings;use slip reducing fittings instead. Grease or 01:r.ever should be used on fittings in contact with chlorine andshouldbe removed from new piping before it is placed in service. Condensa:e traps (drip traps) shouldbe installed on the chlorine gas inlet line to the chlorinator. [Special Note:Lc;":c chlorine will ignite spontaneously and support combustion ofcarbon steel at 4S3 degrees F a~.d will dissolve PVC material at ambient temperatures. Neuerapplyheat to ton conteine-s 0:s:ee!piping.Neuer use PVC when chlorine gas isabove atmospheric pressure (0 PSIGi.C:C.ari~.~cncer vacuum cannot reiiquefv.] 2.Valves,Unions,Filters,Regulators,and Accessories: Use Crcorine instituteapproved valves.Header and auxiliary valves are thesame as conta.na-·.i.25.exceot without the fusible plug.Line valves shouldbe bailor rising stem type.C~~cri~.e .acuurn or solution valves shouldbe PVC ball or diaphragm type. • Use ammonia type unions with lead gaskets.Never use ground joint or water unions. Install a filter ahead of the chlorinator and the PRV to prevent impurities from reaching the chlorinator. If the on-line containers are in a separate room from the chlorinator,an external PRV should be installed as close as possible to the on-line container to avoid reliquefaction. For example,ifthe chlorine cylinder pressure is lCO psi, the gas between the cylinder and the chlorinator will reliquefy ifthe ternpe-erure drops below 80 degrees F.If a pressure reducing valve is installed (lCO-40 psi reduction}, the temperature would have to drop below about 32 degrees F before reliquefaction wouldoccur (Figure 6, page 16). Pressure gauges should be installed at representative points in the piping,including gauges for gas pressure,vacuum,and chlorinesolution (back pressure).These gauges aid in routine operation and troubleshooting.Gauges must oe approved for the particular installation. Any nuts and bolts used in the chlorination systems should be 316 stainless steel, galvanized steel,or cadmium plated steel. 3.ChJorinator and Injectors: Chlorinators and injectors are bought as complete packages or units to perform the intended function.In general,they should include the following as a part of the final installation: Chlorinators -Pressure and VaCl:UD regulators,pressure vacuum relief valve (vented to outside atmosphere),indicating meter (rotameter),inlet heater,high or low vacuum alanm switch,chlorine pressure,and vacuum gauges. Injectors -Vacuum gauge (on chlorinator),water pressure gauges (before and after injector),diaphragm shut-off valveor.vacuum inlet. V.Safety Considerations For Operation And Maintenance Of Gas ChJorination Systems: Before placing chlorination equipment in operation, performing any operating procedure,or maintaining chlorination equipment,the operator should be thoroughly familiar with the characteristics of both gaseous chlorine and the chlorination equipment being used.Only those people qualified to operate the equipment should be allowed to do so.Only those qualified to maintain the equipment should be allowedto maintain it. This may seem obvious,but chlorine accidents result from neglecting the obvious. Problems with chlorine safety are most likely to occur when the chlorination system is being worked on during routine maintenance or when tanks are being changed.A chlorination system that is in stable operation is generaliy safest. Before working on gas chlorination systems or changing tanks,tum on the room ventilation. The facility should be dry and well lighted.At least two people, each equipped with an approved repsirator and eye protection in place and one employee in a backup role with self contained breathing apparatus (SeBAl,are recommended when working with chlorine gas systems.The SCBA should be NlOSH/OSHA approved, with full face piece and tank containing a 15-or 30- minute air supply. CHLORINATION SYSTEM -NORMAL START·UP: Berore disconnecting empty cylinders or containers.make sure the valves are completely shut. When moving gas cylinders or containers,prevent them from falling Or striking other objects. Vaive orotection covers should remain ie,ciace while the cylinder Dr container is being moved. Mc~,e sure that all cylinders or containers 'cre securely fastened in place before making any ~i~i:lg connections. After the cylinder or container is pos.roned properly,follow the operating sequence below: 1.Turn off the rate control valve 0:::'1e chlorinator. 2.Start water flo,..ing through the i~.'2'::Or. 3. Be sure adequate vacuum is be'::"produced (5"Hg minimum). 4.Do the following with each vc:w i~.t~e system,progressing from the cylinder valve to the chlorinator: a.Open and shut the valve. b.Check for leaks between tr.a:;aive and the next valve towards the chlorinator. c.Test each valve and fitting C'~,:1ection,Watch for moisture or discoloration, which are signs of a leak.To check for a leak,pass a dauber saturated with ammonia under the point being tested.A chlorine 'eak will produce a white fumeor cloud. (Do not wipe fittings or valves with liquid arnrnonia.)If a leak isdiscovered, a new gasket in a connection may be necessarr-On a valve, the packing nut may have to be tightened or the packing replaced. d.When no leak exists,open t~e valve and proceed to the next valve.Valves need not be opened more than one full rurn. 5.Once all the valves are opened.c~€ck for adequate gas pressure at the chlorinator. 6.5101.01,'turn up the feed rate. 7. Vary the feed rate through the e~.:ire range of the rotameter. a.Check that the rate controiier operates smooth!".If not, the chlorinator may need cleaning. b.Check that the rotameter ri:=.::ing varies smoothly.If not, the chlorinator may need cleaning. 8 Set the feed rate at the desirec ·,iue. CHLORlNAnON SYSTEM -NORMAL SHUTDOWN: When shutting down a system for ra:.:t~"1e maintenance,follow the sequence below: 1.Turn off the gas at the cylinder,-=.lv'e. 2. Let the system run for several t:"i."1utes after the chlorinator pressure gauge goes to zero. This exhausts the chlorine left i~.the lines. 3.Shut each gas supply valve,procressinq from the gas cylinder to the chlorinator. 4.Turn off the rate control valve. S.Turn off the injector water su;:;::~.- CHLORlNATION SYSTEM -EXTENDED SHUTDOWN: It is necessary to shut down a ch:o:-'~.etion system foran extended period of time, the chlorine station should be secured.The s~·s:e:T.should be shut down using the sequence [or'a normal, preventive maintenance shurdow-.TI-.e chlorine containers should be removed from the station and transferred to another active s:,,:ion or placed insupervised storage.If the local fire cepartment is invoived in hazarccrs :,:,.cterials emerge~;cl repsonse,they should be told that t:'e station is out of service end foe ~.o\v long. CHLORJNATION SYSTEM -PREVENTIVE MAINTENANCE: During normal operation of e cr.:::-'~.G'ion facility,the system should be visited daily to check routine operations.perform pre'.-e~.::':e maintenance tasks, and verify the safety and security of tr.e faciEr;;The fci'owing opere:':~;should be completed during these visits • 1.Check the operation of the exhaust fan. 2.Check that the rotameter is reading and check for any buildup of foreign material. 3.Check the rate controller to make sure that the automatic operation is functioning properly. Vary the feed rate through the entire range to see that the feed rate varies smoothly. 4.Check that the values of the pressure and vacuum gauges are in the proper ranges. 5.Check that the dosage value is in the proper range. 6.Check that the amount of chlorine used is typical.Compare tcday's scale reading with yesterday's scale reading.The amount of chlorine should agree with average daily dosage and flow. Weekly preventive maintenance operations that should be completed are: 1.Clean the strainer forinjector water supply, if necessary. 2. Exercise allvalves. 3.Check the vent linefora clean path and for any evidence of chlorine escaping.Pass a dauber saturated with ammonia by the vent.A white fume or cloud will form if chlorine gas is escaping. 4.Check the operation of the chlorine leak alarm system. 5.Check the operation of the vent fan louvers. 6.Check for discoloration of the pressure and vacuum gauges. Preventive maintenance operations that should be performed every six months are: 1.Check or replace the chlorine gas filters,if necessary. Preventive maintenance operations that should be performed on an annual basis are: 1.Replace all gaskets in the supply lines,chlorinator,and injector. 2. Clean the components in the chlorinator,injector, and evaporator. 3. Replace all flexible connections. Preventive maintenance operations to be performed every three years are: 1.Inspect all black iron pipe and replace any portions showing corrosion. 2. Replace all diaphragms. 3. Replace alldiaphragm-protected gauges and switches. 4. Replace the packing in all chlorine gas header valves or replace the valves. Vl.Safety Requirements -Personnel a.Training of Employees Who Handle Chlorine: Make sure you have the correct safety equipment - a chlorine leak detector,self- contained breathing apparatus,emergency repair kits, face protection,safety shoes,gloves, and hard hats.Makesure that your employees know where this safety equipment is located. A formal written respirator program must be in place,documented,and used for training all employees who work withchlorine. This program must be assigned to one individual to administer and must include the following: 1.Employees assigned the responsibilities to perform work requiring a respirator should have no physiological or psychological limitations preventing proper fit or use ofthe respirator. 2. Only approved respirators are to be used. 3.Proper selection based on the exposure hazard. 4.Train on the proper fit,using the manufacturer's recommendations. 5.Individuais with facial hair that comes between the sealingsurfece ofthe respirator and the face, or that interferes with the valve function,cannot use any face piece type respirator. 6. Any individual wearing contact lenses cannot be allowed to enter atmospheres that may cause eye damage unless the respirator also protects the eyes (full facemask or equivalent). 7.The respirator isto be inspected before each use.If the respirator is stored for emergency or rescue,it shall be inspected at least once a month. 8.The use of respirators shall be monitored by supervisors. 9.The respirator shall be maintained regularly including: a.Washing,sanitizing, rinsing,and drying. b.Inspection for defects and replacing all worn or deteriorated parts. c.Storage to protect against dust,sunlight, excessive heat,cold, moisture, damaging chemicals,or physical abuse. 10.Evaluate the work place to determine the hazard the employees are exposed to regularly. II.Evaluate the program annually to determine its effectiveness and make any necessary changes.This annual evaluation must include employee refresher training covering the above listed items. CAUTION:DO NOT ENTER AN UNMONITORED AREA UNLESS THE EMPLOYEES HAVE THE lllGHEST LEVELOF RESPIRATORY EQUIPMENT(SCUBA OR EQUIVALENT). NOTICE:Approved respiratory protection must be in place at all times while changing chlorine cylinders. At temperatures below 49.2 degrees F, chlorine can combine with water to form a pale green chlorine "ice," a crystaline hydrate (CL2.8H20). When the water supplying a chlorinator is at a sufficientlylow temperature to cool moist chlorine gas to the point at which chlorine ice is formed,accumulation on the needle valve and gas outlet tube can develop and cause erratic feed results. In extreme conditions,plugging of the chlorine feed linecan occur.This can create a potential hazard to workers attempting to remedy the problem.Safety problems can result as workers unaware of the existence of the chlorine ice disassemble plumbing to clear the suspected block.Although chlorine may be turned offat the tank the subsequent melting of the chlorine ice can provide a significant source of chlorine gas exposure. b.Chlorine Leak Response: Train your chlorination employees how to detect chlorine leaks. The characteristic odor of chlorine provides a warning of leaks. Ventilate closed areas or activate exhaust fans ifa sharp odor is present.(To check for leaks, pass a dauber saturated with ammonia under the point of being tested.A chiorine leak will produce a white fume or cloud. Do not wipe fittings with liquid ammonia). Train your employees in emergency leak response procedures and the use of emergency repair kits. •Q - • Immediately notify you fire department or other local emergency response agency.(Also check CHEMTREK at 1-800-424·9300.They will notify the chlorine supplier closest to you.) Chlorine leaks always become larger- they never diminish. Ifyou are alone, report the leak and stay clear.Keep upwind and above the leak,since chlorine ,,111 settle to lowareas.DO NOT TRY TO FIX THE LEAK BY YOURSELF.Leak repair should be done only if you have the proper training and ifthere is someone to assist. CAUTION:CHLORINE IS CONSIDERED AS IMMEDIATELY DANGEROUS TO UFE AND HEALTH (IOLH) AT 25 PPM. c.Infonnation you should be prepared to give is: Your name and the name of your agency. The type of container and the size ofthe leak. Your location/street address and a description of the surrounding area. Travel directions along the shortest travel route. d.Plan an area evacuation. \I you are properly equipped with safetygear and have someone to assist you, try to stop the leak. Try to shut the container offat the valve or, ifthe container itself is leaking, by using the emergency repair kit. Rotate the container,ifnecessary, to keep the liquid from escaping.(Liquid chlorine expands 460 times when exposed to air.)Do not touch any spilled liquid - it bums. You can use a water spray to knock down gaseous vapors,but only ifyou are sure that you won't get water inside the leaking container.Direct the spray away from the container.The greatest enemy is chlorine mixed with moisture.Chlorine reacts with water,water vapor,or moisture in the air to form highlycorrosive acids.The affinity of chlorine and moisture is so great that moisture will rapidly enter a leaking cylinder or fitting,which will immediately start to corrode from the destructive acids that are formed and make the leak worse.The mixture of chlorine and moisture also generates heat,which raises internal pressure in the container and accelerates the leak. Keep the work area isolated untilthe chlorine gas has dispersed. e.Fire Response: \I it is safe to do so,immediately move containers away fromthe fire area.IIthe containers cannot be moved, cool the containers with a heavy water spray and keep cooling them until the fire department orders otherwise.II the containers develop leaks,do not spray water on leaking containers.Do not get water inside containers.(Stop leaks as described in section b above.) Contact your supplier for assistance in assessing damage to containers after the fire has been extinguished. f.First Aid: Prompt treatment is mandatory foranyone who is seriously exposed to chlorine. Remove the victim from the area containing chlorine vapors.Make sure you are'adequately protected before entering the contaminated area. If the uictimhas stopped breathing,immediately start artificial respirarion.IIyou can, administer oxygen as soon as possible. Call for emergency medical care immediately.The effects of contact or inhalation may be delayed,so symptoms may not be obvious immediately. Remove any contaminated clothing under the shower and wash the chlorine offskin areas .. with large quantities of soap and water.• If the eyes have been exposed to strong concentrations ofchlorine gas, immediatelyflush the eyes with water,and continue flushing at least 15minutes. When flushing eyes,hold the eyelids open to make sure that the membranes under the eyelids are also flushed. Do not put any eye drops or other chemicals in the eyes without a physician's approval. If a physician is not available immediately, continue the eye irrigation for a second period of 15 minutes. Try to keep the victim warm and quiet. -10- l SPACE REQUIREMENTS FOR 150 LB. FREE STANDlNG CONTAJNERS 1-----12'-0.'- - - - -----, 12'-0· : Ii -4'0'--1-"'0'il'"~"T6 I I 4'-0' j WINlloolUIooC i I I BOOS7ER FIG.I 1:><)La CHl..OA1NE CYLINDERS IN RESERvE Q.,L. ., .-L I--r-6'~-o' ,' IT FIG.2 o' r-7'·,'I I 8".-0" I I L' I ni I , !jp7..S'- 10 r-.J4'·0·,><WIN'1 1ftol I(Y">-: I FIG.3 • 1---"'0'-----1 I'~~,III, I : I II !I ILLJ i WINIMUW FIG.4 FOR CHLORINE SUPf'\..Y, ROOa.I S£.E FIG ). ~-----"'-0'-------, RESIDUAL CHLORINE .tJrr4 ....L YlD! FIG.5 F1GURE 1 TYPICAL INSTALLATION FOR 150LB. FREESTANDING CONTAINERS ~/Pl.ASTlC PIPE OR )oIOS(.SUPPORT HOSE IN CONOUIT OR TROUGM.- •"E.'iT TO OJT$JDE ATMOSPHERE:' 'WITH OU~TR [NO TURN EO OOWN~ ~R[£N~ CUTsrOE WALL._ HEADER VALVe:---....(:J CHLORINATOR --------1:: 'It-PLA.STlC PIPE-------J-d INJECTOR SUCTIONLINE CHLORINE SOLUTION DISCHARGE liNt )/;SCHEDULE 80 SEA ....LESS STEEL PIp!WITH FORGED STEEL 'ITrlkGS.USE LITHAIl'C[ ANO GLYCERIN CE"'ENT ~ALL THREADED JOIN 1$. CHLORINE:GAS PRESSURE:GAUGE CHLORINE PRESSURE REDUCING VALVE FOR CHLORINE CYLINDER CONNECTIONS SEE MANIFOLD CHLORINE CYLINDERS PIORTASLE 8EAlI.4 SCALE WATER PRESSURE GAUGE -------------OINT OF APPLICATION IN MAIN MAIN CONNECTrOk SOLENOID VALVE FOR START-STOP OPERt.lION (aJ BOOSTE.q PUMP TO BE OPERATEO BY START-STOP CONTROL OEvrCE. (bIIF BOOS'rER PuMP IS NOT REOUJREO.e SOLENOID IN WATER SUP9\..Y LINe:(AS SI-IQW~l TO Be:OPERATED B'r START-STOP CONTPOr DEVICE. REAR VIEW n.c "fNr L~»osr TF,qUINATF 'IV AREA w Hc!1C GAS FlJI4IIO CANACT CAUSE DAAlA(j£~/NJIJ,q,...TO P01SCNNEt..DO NOr TERN/NAT"!"ne I1:Nr UNt sr "WCArlON RcvnVCL.r tlSCO sr P£RSON~L $l.CN AS WOP'~AS OP PArHWArS MY?NCAR WINCOttS" ov f!t:N71unON S'r.SrcM INrAKES. •CHLCR~C'nJNf)C:~It'IJST 8£SE'CURro IN SUCH A UANNE,q I,·v.C'1.AIN~·AS ro ~hT r~/R SCING KNOCKro (NER_ •WARMNr;._•• BOOSTER PUMP-------t;'t__-c<, ,.$HUT·OF"F VALVE -------1.1WATERSUPPLY ,.STRAJNE·~::======![==~~~~~~1 FIGURE 2 SPACE REQUIREMENTS AND lYPICAL INSTAllATION FOR ISO LB.WALL MOUNTED CONTAINERS ;:0" 1000,",BEAM SCALE IS"X 27"PLATFORM 1---&'-o'~---! J 'Z· __1-CHLORINATOR FIG, I 150'"'CYLINDERS IN RESERVE FIG,2 I.5'·9"IL I S'·3-II IZ"IZ"~i~I~F --y r 08COSTERPUMP 7~·~bl -,!.lJ" .L 'Z" FIG,3 FIG,4 NOTE: ARRANGEMENTS SHOWN ARE NECESSARILY TYPICAL AND ARE TO ILLUSTRATE LAYOUT PROCEDURE MANY OTHER COMBINATIONS ARE PRACTICAL AND OFTEN DESIRABLE, • FIGURE 3 SPACE REQUIREMENTS FORTON CONTAINERS 1--13••••----., "i: .' \ ,,,,i··----,, :..-.-i :v--- ,1 I •'•r '"OVERHEAO "CCNVEYOAI I FIG.I ~.ooo LB.PLATFORM SC~I..E ( --'-'-I /, REsroUAL.QoILORlNE ANA[.YZ OlI..ORIN[FlOW RECOROER\ CHLORINATORSJ\) T',"'1 .·-O~ ,l,4lNMUM I 1 f------I.·-0' I .J..}:j'=======::J u C'================~ S'-o· CHt-ORINE SUPPI.Y ROOM SEt FI~I ) } r-----IO·-O·'----.." FIG. 2 FIG.3 FIGURE 4 TYPICAL INSTAllATION FOR TON CONTAINERS )/.·p\.A.ST1C PIPE OR HOS( SUPPORT HOSE IN CONDUIT OR TROUGH. .....vENT TO WTSIOE ATMOSPHERE WITH ouTER (NO TURN(O DOWN SCR£Ek------W WT'SIOE WALL-----l )/••?LAST rc PIPE :-::-:-----l~-1-.LJ _eTOR suen_O_"_L_'"_E -..! CXl..OR1NATOR OiLORIN(SOl.UTIO .....---_::--<:::: CXSCHARGE LINE WATER PRESSURE-------- cauGE Z..IHJECTOR------ z·STRAIHER - Z..9'luT-OF'F'VALvE------ • - REAR VIEW FlGURES lC ~4·SCHEDULE 80 SEAl.ll.(SS CARBON·STEEL PIPE WITH FORGED STEEL '2000L8 FrTTINGS. CHLORINE GAS PR£SSURE GAUGE CHLORtNE TON CONTAINERS PLATFORM SCALE CHLORINE SHuT-OFF a PRESSURE REouCING VAl.IIE tUT OF APP!..ICATION IN MAIN MAIN CONNECTION w~IINING •- - J;.THe VeNT LINE MUST TEIIMINATE IN AN All£"..4 WHERE GAS FUM£S CANNOT CAuSE 0..41.1..16£OR INJURr TO PERSONNEL.00 hOT TERMINATE THE VENT oNE AT A LOCATION lfOuTIN£LY uSED sr P["RSONNE!..SUCH AS WORK AREAS OR p,arHwA'I'S /'oOP.NEAR wINDOWS OP v£NTlL,4T10N $rST£M INiAK£S . -lo 2 oo ~ 2 E ~ () ~ *~ ::jo 2 he AT [R (Otltl(C 11011 n~v ~0/601t1 POWER SUPP\..y AtJltll14RY lOti COtff41t1[1l V4Lv[-tltlrOtlIYP( fL.(Jo:lnt(COt//lfCTIO" (SPECII"Y t:(NG 11-1 e.~.6.1O.ON Ij,.1.J SCtlf.Olll.f 60 sr cc.r ss STffl PIPE WtfllfOflGfOSrHl fl"IIIG~. AUTOMATIC SWITCHOVER SUPPLY _SWIl(1l0V(R VA<;I.\11.l R(CUL A toe-curc«'kilT fO~jC;OtfTAltl{A ADAPIER WHIl II(AleIl6 OfliP L(G WARNINC:•TnE VCNI {INC "tIS I I[RMINAI[IN AN 4RCA WU£R£ CAS rUMf.·S CANNOI CAUSC OAJ/AGf OR IN.JVRY 10 PCRSONNEl .DOWI IER4IINAIE luC VENr liNEAr A {OCAr ION RourlNE t r liSCO lJ1'PER SONNE!StKli.l S WORK AN(A ~OR P4/uWAn NO,.,N{"'If It'fNO(JW5011 V£Nfll.A flC'lV SYSff4lINIAKf.S. CAUTION:It.GAf Wtru flR AW.4lC(lNN£C I I()N UUS f a:MADE ro UPPER VAlVE AS IllUS1RAI£0 ''lOVGIl MANIFOLD SUPPLY COtiN£C 'OR '},,".1/1"POlY(ntYLEN( , 081/'10 LINE. liE AOER \,ALV( UEAO(A GUAf!O ',,\),,"Pot Y[n«UNf I!JOII'G V£N!UtI[• . 'lisCllfOULE "'0 Pvc r,f'£ls,rowNI NOT£.•• -aR- ";l(I~'POt yr '11Yl [.#( STA"lORv PR(SSUIl£"(Uff ....AlvE ( ?#]<, " 1/ , CONtlfCIOR " I AOAP IrR ... ..........10: ~,. (ROSS 01 OV<I 111 '0"".~(Ol '0"H DOIo'I uHDG II I.10ft (\It '"1. lIlUo:;.t!'11 fltlC;\""(0. CONTROL PANEL I.IAX1~tM VACtJ!Jl.lltt-l[t£....GTIIS-FAOI.I ""..Iew,",R£GUlATORIroCONIROPAN I (;",S CIlPAClT,--~".P TUPING "lSCIl[OtlL(...O lUS 1l41lR PvC PlP( :'00 21 fT 72 r t. "00 )~,.,IOS'T. )00 60FT IIIOfT. lOO 12~r,"60". 100 ...sor T.£SS£NTIALLy l .......m eo ot LESS ESSENTIAlLY UNUMII(O NOTC-· I WII"$WITCNOV{R VALVE,osr Tlfr ll"NGfHOF TIC lLWG£'RorfH{TWO R[CIIl AlOR ~IIV{S.1,101 00"",TO D£Tl.RUW{TOT4l ([NGT" i''OOETtHMIN!AI.....IfTClIUUlINFl(NGr,,/fWfN TutJl.Nf ANO {'II'(ARC IJSI"O W COMBINATION,(Ae"rOOT 0,.tz"I.D. TUBING CAN Of N(Pt ACE0 WITH.; AI ).1'or soaocc r 40 ~-eve PIPE 8/s sor 5CU({)OI£<lO '4"PKffP[ :2Joc R1 a- '"I ~"""""~M~""",.•_..~~_......_.___........_,.""'",-.--.--....,.'..'.__..--_--.....,.,-..- -,_.._--".__..-='..,·-~,····,.........-.....;__.~~.........................e..I.."""'_~.'r._'1'---":-'.""~.o;...I.4f'<..........,..__,,,••,.~,.,;..,'_~~••~_••'_~_.,......,......~.\.~~.....,...'"" \ TON CONTAINER CONSTRUCTION AND CONNECTION UQUID AND GAS WITHDRAWAL ./ / Top CON,,€C710N (FOR GAS ....ITHDRAwAL) Tt:N c::::::HTAJNER VALVES (.l.C..JS7 ae:~VERTICAL AUGNMQlTI BOTTOM CONNECTION (FOR UQUIQ WITHDRAWAL) SCHEOUlE 80 SEAMLESS CAReON __--, STEEL PIPE WITH FORGED STEEL 2000_CW?FlTTINGS 1~---FL.EXI8L£CONN(CnON ~ £TON CONTA'NER'-r F1..OOR CR OTHER S!)P!)ORT f WEIGHING SeAL!CPT/ONAL) NOTE:.USE A 3·x s·SUPPORTING ANGLE WHERE OUP_JC;.Tr HEADERS ARE REcurRED LOCt.TE HE.10ER AT J.CCNvENIE.~T WORKI.....G HEIQ-fT AND CLEAR OF TON CON'm.rNERS FIGURE 7 SAFETY STANDARDS FOR PROCESS SAFETY MANAGEMENT OF HIGHLV HAZARDOUS CHEMICALS CHAPTER 296·67 WAC DIVISION OF INDUSTRIAL SAFETY AND HEALTH Department of Labor and Industries F414-090-000 8-92 Chapter 296-67 WAC Safety Standards for Process Safety Management of Highly Hazardous Chemicals WAC 296-67-001 296-67-005 296-67-009 296-67-013 296-67-017 296-67-021 296-67-025 296-67-029 296-67-033 296-67-037 296-67-041 296-67-045 296-67-049 296-67-053 296-67-057 296-67-061 296-67-285 296-67-289 296-67-291 296-67-293 Process Safety Management of Highly Hazardous Chemicals. Definitions, Employee participation. Process safety information. Process hazard analysis. Operating procedures. Training. Contractors. Pre-startup safety review. Mechanical integrity. Hot work permit. Management of change. Incident investigation. Emergency planning and response. Compliance Audits. Trade secrets. Appendix A -List of Highly Hazardous Chemicals, Toxies and Reaetives (Mandatory). Appendix B - Block Flow Diagram and Simplified Process Flow Diagram (Nonmandatory). Appendix C -Compliance Guidelines and Recommendations for Process Safety Management (Nonmandatory). Appendix D -Sources of Further Information (Nonmandatory). 1 2 3 3 5 7 8 8 10 10 11 11 12 13 13 13 14 18 20 33 • WAC 296-67-001 Process Safety Management of Highly Hazardous Chemicals. (I)Purpose.This section contains requirements for preventing or minimizing the consequencesof catastrophic releases of toxic, reactive, flammable, or explosive chemicals. These releases may result in toxic, fire or explosion hazards. (2) Application. (a)This section applies to the following: Page 1 (8192 Issue) Chaplet"296-67 WAC Process Sah<y Maoag.m"'l of HigIlIy Hazardous Chemicals WAC 296-67-001 (Cont.) (i) A process which involves a chemical at or above the specified threshold quantities listed in WAC 2%-{i7·285,Appendix A; (ii)A process which involves a flammable liquid or gas (as defined in Part C of this standard)on site in one location,in a quantity of 10,000 pounds (4535.9 kg) or more except for. (A)Hydrocarbon fuels used solely for workplace consumption as a fuel (e.g., propane used for comfort heating,gasoline for vehicle refueling),if such fuels are not a part of a process containing another highly hazardous chemical covered by this standard; (B)flammable liquids stored in atmospheric tanks or transferred which are kept below their normal boiling point without benefit of chilling or refrigeration. (b)This part does DOl apply to: (i)Retail facili ties; (ii)Oil or gas well drilling or servicing operatioos;or, (iii)Normally unoccupied remote facilities.(Statutory Authority:Chapter 49.17 RCW.92.17-022 (Order !I:-<ll).12_7-001,filed 0&110/92.effective 09110/92.1 WAC 296-67-005,Definitions "Atmospheric tank"means a storage tank which has been designed to operate at pressures from atmospheric through 0.5 p.s.i.g.(pounds per square inch gauge,3.45 Kpa), "Boiling point"means the boiling point of a liquid at a pressure of 14.7 pounds per square inch absolute (p.s.i.a.)(760 mm.).For the purposes of this part,where an accurate boiling point is unavailable for the material in question,or for mixtures which do not have a constant boiling point,the 10 percent point of a distillation performed in accordance with the Standard Method of Test for Distillation of Petroleum Products, ASTM D·86-{i2,may be used as the boiling point of the liquid. "Catastrophic release"means 0 major uncontrolled emissioo,fire, or explosion,involving one or more highly hazardous cbemicals,that presents serious danger to employees in the workplace. "Facility"means the buildings.containers or equipment which contain 0 process. "Highly hazardous chemical"means a substance possessing toxic,reactive,flammable,or explosive properties and specified by WAC 296-67-001 (2)(0). "Hot work"means work invohing electric or gas welding,cutting,brazing,or similar flame or spark-producing operations. Page 2 18192 Issoe1 Chapter 296-07 WAC Process Safety Management of Highly Hazardous Chemicals WAC 296-67-005 (Cont.) "Normally unoccupied remote facility"means a facility which is operated,maintained or serviced by employees wbo visit the facility only periodically to check its operation and to perform necessary operating or maintenance tasks.No employees are permanently stationed at the facility.Facilities meeting this definition are not contiguous with,and must be geographically remote from all other buildings,processes or persons. "Process" means any activity involving a highly hazardous chemical including any use,storage,manufacturing, handling, or the on-site movement of such chemicals,or combination of these activities.For purposes of this definition, any group of vessels which are interconnected and separate vessels which are located such that a highly bazardous chemical could be involved in a potential release shall be considered a single process. "Replacement in kind" means a replacement which satisfies the design specification. "Trade secret" means any confidential formula,pattern,process,device,information or compilation of information that is used in an employers business,and that gives the employer an opportunity to obtain an advantage over competitors who do not know or use it. WAC 296-67-293,Appendix D sets out the criteria to be used in evaluating trade secrets.[Statutory Authority: Chapter 49.17 RCW,92-1 H122 (Order 92-<)1),I 296-67'()()S,filed 08110192,effective 09110192.) WAC 296-67-009 Employee participation. (I)Employers shall develop a written plan of action regarding the implementation of the employee participation required by this section. (2)Employers shall consult with employees and tbeir representatives on the conduct and development of process hazards analyses and on the development of the other elements of process safety management in this standard. (3)Employers shall provide to employees and their representatives access to process hazard analyses and to all other information required to be developed under this standard.[Statutory Authority:Chapter 49.17 RCW. 9:·17.{)22 (Order 9:-<)1),1 :96-67-<)09.filed 08110192,effective09I10/92.1 WAC 296-67-013 Process safety information. In accordance with the schedule set forth in WAC 296-67-017,the employer shall complete a compilation of written process safety information before conducting any process hazard analysis required by the standard.The compilation of written process safety information is to enable the employer and the employees involved in operating the process to identify and understand the hazards posed by those processes involving highly hazardous chemicals.This process safety information shall include information pertaining to the hazards of the highly hazardous chemicals used or produced by the process.information pertaining to the technology of the process. and information pertaining to the equipment in the process. (a)Toxicity information: ~t','~!!'?\'i~gtDlI!"~;o(th.c highly hazardous chemicals in the process.'This:;, iIifOi1ii8tiol1'sJlID'consisr aht 1.-~i'bUowmg: • (1) (b)Permissible exposure limits: P~f'3 (8/911~ue) Cbepeer 2~7 WAC Precess Safety Maaag.,m ....or IIigbIy Hazardous Chemicals WAC 296-07-013 (Cont.) (c)Physical data; (d)Reactivity data: (e)Corrosivity data; (f)Thermal and chemical stability data;and (g)Hazardous effects of inadvertent mixing of different materials that could foreseeably occur. Notl!:Matoiol Safety Data Sh«t3 m«ting 1M requinments oj WAC 296-62-D5413woy be used 10 comply with' this requirement to the exsen:they contain the information required by this section. . (2)Information pertaining to the technology of the process. (a)Information concerning the technology of the process sball include at least the following: (i) A block flow diagram or simplified process flow diagram (see WAC 296-67-289, Appendix B); (ii)Process chemistry; (iii)Maximum intended inventory; (iv) Safe upper and lower limits for such items as temperatures,pressures,flows or compositions;and, (v)An evaluation of the consequences of deviations,including those affecting the safety and health of employees. (b)Where the original technical information no longer exists,such information may be developed in conjunction with the process hazard analysis in sufficient detail to support the analysis. (3)Information pertaining to the equipment in the process. (a)Information pertaining to the equipment in the process shall include: (i)Materials of construction; (ii)Piping and instrument diagrams (P&D's); (iii) Electrical classification; (iv)Relief system design and design basis; [v]Ventilation system design; (vi) Design codes and standards employed; • Chaper 296-67 WAC Process Safety ManagEment of Highly Hazardous Chemicals WAC 296-67-013 (Cont.) (vii) Material and energy balances for processes built after May 26, 1992; and, (viii) Safety systems (e.g. interlocks, detection or suppression systems). (b)The employer sbail document that equipment complies with recognized and generally accepted goodengineering practices.... (c) For existing equipment designed and constructed in accordance with codes, standards, or practices that are no longer in general use, the employer sball determine and document tbat the equipmentis designed, maintained, inspected, tested, and operating in a safe manner.[Statutory AU1hority:Chapter 49.17 RCW,92-17-m2 (Order 92~I),0 296-67~13.filed 08/10/92,effective 09/10/92.I WAC 296-67-017 Process hazard analysis. (1) The employershall perform an initial process bazard analysis (hazard evaluation)on processes covered by this standard.The process hazard analysis shall be appropriate to the complexity of the process and shall identify, evaluate, and control the hazards involved in the process. Employers shall determine and document the priority order for conducting process hazard analyses based on a rationale which includes suchconsiderations as extent of the process hazards,number of potentially affected employees, age of the process,and operating history of the process. The process hazard analysis sball be conducted as soon as possible, but not later than the following scbedule: (a) No less than 25 percent of the initial process hazards analyses sball be completed by May 26, 1994; (b)No less than 50 percent of the initial process hazards analyses sbail be completed by May 26, 1995; (c) No less than 75 percent of the initial process hazards analyses sball be completed by May 26, 1996; (d) All initial process bazards analyses sball be completed by May 26, 1997. (e)Process hazards analyses completed after May 26, 1987, whicb meet the requirements of tbis seetionare acceptable as initial process hazards analyses. These process hazard analyses sball be updatedand revalidated, based on their completion date, in accordance with this section. (2) The employersball use one or more of the following metbodologies that are appropriate to determine and evaluate the hazards of the process being analyzed. (a)What-If; (b)Checklist; (c) What-If/Checklist; (d) Hazardand Operability Study (HAZOP): PageS (8192 Issue) CIla",...296-07 WAC Process Safety MaD83"",EDt of IIighIy Hazardous Cbemicals WAC 29lHi7'()17 (Cont.) (e)Failure Mode and Effects Analysis (FMEA); (f)Fault Tree Analysis;or (g)An appropriate equivalent methodology. (3) The process hazard analysis shall address: (a) The hazards of the process; (h)The identification of any previous incident which had a likely potential for catastrophic consequences in the workplace; (c)Engineering and administrative controls applicable to the hazards and their interrelationships such as appropriate application of detection methodologies to provide early warning of releases.(Acceptable detection methods migbt include process monitoring and control instrumentation with alarms,and detection hardware such as hydrocarbon sensors.); (d) Consequences of failure of engineering and administrative controls; (e)Facility siteing; (f) Human factors; and (g) A qualitative evaluation of a range of the possible safety and health effects of failure of controls on employees in the workplace. (4)The process hazard analysis shall be performed by a team with expertise in engineering and process operations,and the team shall include at least one employee wbo bas experience and knowledge specific to the process being evaluated.Also. one member of the team must be knowledgeable in the specific process hazard analysis methodology being used. (5) The employer shall establish a system to promptly address the team's findings and recommendations; assure that the recommendations are resolved in a timely manner and that the resolution is documented; document what actions are to be taken; complete actions as soon as possible;develop a written schedule of when these actions are to be completed;communicate the actions to operating,maintenance and other employees whose work assignments are in the process and who may be affected by the recommendations or actions. (6) At least every five years after the completion of the initial process hazard analysis,the process hazard analysis shall be updated and revalidated by a team meeting the requirements of this section, to assure that the process hazard analysis is consistent with the current process. (7)Employers shall retain process hazards analyses and updates or revalidations for each process covered by this part,as well as the documented resolution of recommendations described in this section for the life of the process.[Statutory Authority'Chepter 49.I7 RCW.92·17-022 (Order 92-01).§296-67-017.filed OB/IOm. effective 09110/92.) Pag<6 ~2hru.) ~------------------------------------~ Chapter 296-67 WAC Pro<:essSafety Managem""l or Highly HlWU'dous Cbemicab WAC 296-6H21 Operating procedures. (1)The employer shall develop and implement written operating procedures that provide clear instructions for safely conducting activities involved in each covered process consistent with the process safety .information and shall address at least the following elements. (a) Steps for each operating phase: (i)Initial startup; (ii) Normal operations; (iii)Temporary operations; (iv) Emergency shutdown including the conditions under which emergency shutdown is required,and the assignment of shutdown responsibility to qualified operators to ensure that emergency shutdown is executed in a safe and timely manner. (v) Emergency Operations; (vi) Normal shutdown;and, (vii)Startup following a turnaround,or after an emergency shutdown. (b)Operating limits: (i) Consequences of deviation; and (ii) Steps required to correct or avoid deviation. (c) Safety and health considerations: (i) Properties of, and hazards presented by, the chemicals used in the process; (ii)Precautions necessary to prevent exposure,including engineering controls, administrative controls,and personal protective equipment; (iii)Control measures to be taken if physical contact or airborne exposure occurs; (iv) Quality control for raw materials and control of hazardous chemical inventory levels; and, (v) Any special or unique hazards. (d) Safety systems and their functions. (2)Operating procedures shall be readily accessible to employees who work in or maintain a process. •Page 7 (8192 Issue) Chapter 296-07 WAC Process Safety MllDllllemeD'of Highly HlWlrdOUS Chemicals WAC 29lHl7-o21 (Cont.) (3)The operating procedures shall be reviewed as often as necessary to assure that they reflect current operating practice,including changes that result from changes in process chemicals,technology,and equipment,and changes to facilities. (4)The employer shall certify annually that these operating procedures are current and accurate. (5)The employer shall develop and implement safe work practices to provide for the control of hazards during operations such as Iockout/tagout;confined space entry;opening process equipment or piping; and control over entrance into a facility hy maintenance,contractor,laboratory,or other support personnel.These safe work practices shall apply to employees and contractor employees.IS"tutory Authority'Chapter 49.17 RCW.92-17.022 (Order 92-01),I 296-67.021,filed 08/10/92.effective 09/10192·1 WAC 29lHl7-o2S Training, (I)lnitialtraining. (a) Each employee presently involved in operating a process,and each employee before being involved in operating a newly assigned process, shall be trained in an overview of the process and in the operating procedures as specified in WAC 296-{i7-()21.The training shall include emphasis on the specific safety and health hazards,emergency operations including shutdown, and safe work practices applicahle to the employee's job tasks. (b)In lieu of initial training for those employees already involved in operating a process on May 26,1992, an employer may certify in writing that the employee has the required knowledge, skills,and abilities to safely carry out the duties and responsihilities as specified in the operating procedures. (2)Refresher training.Refresher training shall be provided at least every three years.and more often if necessary,to each employee involved in operating a process to assure that the employee understands and adheres to the current operating procedures of the process. The employer,in consultation with the employees involved in operating the process, shall determine the appropriate frequency of refresher training. (3)Training documentation.The employer shall ascertain that each employee involved in operating a process has received and understood the training required by this section.The employer shall prepare a record which contains the identity of the employee,the date of training,and the means used to verify that the employee understood the training.[Seemtory Authority,Chepter 49.17 RCW.92·17.022 (Order 92-01), I 296-07-025,filed 08/10/92.effective O9/IOI92.J WAC 29lHi7-o29 Cnntractnrs. (I)Application.This section applies to contractors performing maintenance or repair,turnaround,major renovation,or specialty work on or adjacent to a covered process.It does not apply to contractors providing incidental services which do not influence process safety, such as janitorial work, food and drink services.laundry,delivery or other supply services. Page g (8192 Issue) Chapter 296-67 WAC Process Safely Managem_of Highly Hazardous Chemicals WAC 296-67~29 (Cont.) (2) Employer responsibilities. (a) The employer,when selecting a contractor,shall obtain and evaluate information regarding the contract employer's safety performance and programs. (b)The employer shall inform contract employers of the known potential fire,explosion,or toxic release hazards related to the contractor's work and the process. (c) The employer shall explain to contract employers the applicable provisions of the emergency action plan required by WAC 296-67~53. (d) The employer shall develop and implement safe work practices consistent with WAC 296-67- 021, to control the entrance,presence and exit of contract employers and contract employees in covered process areas. (e)The employer shall periodically evaluate the performance of contract employers in fulfilling their obligations as specified in subsection (3)of this section. (I)The employer shall maintain a contract employee injury and illness log related to the contractor's work in process areas. (3) Contract employer responsibilities. (a) The contract employer shall assure that each contract employee is trained in the work practices necessary to safely perform his/her job. (b)The contract employer shall assure that each contract employee is instructed in the known potential fire, explosion, or toxic release hazards related to hislher job and the process,and the applicable provisions of the emergency action plan. (c) The contract employer shall document that each contract employee has received and understood the training required by this paragraph.The contract employer shal!prepare a record which contains the identity of the contract employee,the date of training, and the means used to verify that the employee understood the training. (d) The contract employer shall assure that each contract employee follows the safety rules of the facility including the safe work practices required by WAC 2%-67~2\. (e) The contract employer shall advise the employer of any unique hazards presented by the contract employer's work, or of any hazards found by the contract employer's work.(Statutory AU1horiry,Chapter 49.17 RCW.92-17-022 {Order 9Hll),§2_7-029,filed 08/10/92,effective 09/10/92.1 Page 9 (8/92 Issue) Chapter 296-67 WAC Process Safety Management of llighIy Hazardous Chemicals WAC 296-67~33 Pre-startup safety review. (I)The employer sball perform a pre-startup safety review for new facilities and for modified facilities wbeo the modification is significant enough to require a cbange in the process safety information. (2) The pre-startup safety review sball confirm tbat prior to tbe introduction of highly bazardous chemicals to a process: (a) Construction and equipment is in accordance with designspecifications; (b)Safety.operating.maintenance. and emergency procedures are in place and are adequate; (c)For new facilities.a process hazard analysis has been performed and recommendations have been resolved or implemented before startup;and modifiedfacilities meet the requirements contained in managemeot of change. WAC 296-{i7-<l45. (d)Training of each employee involved in operating a process has been completed.(S",tutory Authority:Chapter 49.17 RCW.92-17~(Onler 92-01).§296-67-033,filed 08/10/92.effective 09/10192.1 WAC 296-67~37 Mechanical integrity. (I)Application.WAC 296-{i7-{)37 (2) through (6) apply to the foJIowingprocess equipment: (a) Pressure vessels and storage tanks; (b)Piping systems (including piping components such as valves); (c)Relief and vent systems and devices; (d) Emergeocy shutdown systems; (e) Controls (including monitoring devices and sensors, alarms, and interlocks) and. (I)Pumps. (2)Written Procedures.The employer shall establish and implementwritten procedures to maintain the on-going integrity of process equipment. (3)Training for process maintenance activities. The employer shall train each employee involved in maintaining the on-going integrity of process equipment in an overview of that process and its hazards and in the procedures applicable to the employee's job tasks to assure that the employee can perform the job tasks in a safe manner. (4)Inspection and testing. (a) Inspections and tests sball be performed on process equipment. (b)Inspection and testing procedures shall follow recognized and generally accepted good engineering practices. Page to 18/92 Issue) Chapter 296-67 WAC Process Solely Manoa ....ea!of Highly Hazardous Chemicals WAC 296-67-037 (Cont.) (c) The frequency of inspections and tests of process equipment shall be consistent with applicable manufacturers'recommendations and good engineering practices,and more frequently if determined to be necessary by prior operating experience. (d) The employer shall document each inspection and test that has been performed on process equipment.The documentation shall identify the date of the inspection or test, the name of the person who performed the inspection or test, the serial number or other identifier of the equipment on which the inspection or test was performed,a description of the inspection or test performed,and the results of the inspection or test. (5) Equipment deficiencies.The employer shall correct deficiencies in equipment that are outside acceptable limits (defined by the process safety information in WAC 296-67-013)before further use or in a safe and timely manner when necessary means are taken to assure safe operation. (6)Quality assurance. (a)In the construction of new plants and equipment,the employer shall assure that equipment as it is fabricated is suitable for the process application for which they will be used. (b)Appropriate checks and inspections shall be performed to assure that equipment is installed properly and consistent with design specifications and the manufacturer's instructions. (c) The employer shall assure that maintenance materials,spare parts and equipment are suitable for the process application for which they will be used.[SlalOtory Authority:Chapter 49.17 RCW,92- 17-022 (Order 92-<lI),1296-67-007,filed08/10/92,effective 09/10/92.1 WAC 296-67-041 Hot work permit. (I)The employer shall issue a hot won:permit for hot work operations conducted on or near a covered process. (2)The permit shall document that the fire prevention and protection requirements in WAC 296-24-695 have been implemented prior to beginning the hot work operations;it shall indicate the date(s) authorized for hot work; and identify the object on which hot work is to be performed. (3)The permit shall be kept on file until completion of the hot work operations.(SlalOtory Authority:Chapter 49.17 RCW,92-17-022 (Order 92-<lI).I 296-67-<>41,filed 08/10192.effective O9/10/92.J WAC 296-67-045 Management of change. (I)The employer shall establish and implement written procedures to manage changes (except for "replacements in kind")to process chemicals,technology,equipment,and procedures;and,changes to facilities that affect a covered process. Page II (8192 Issue) Chapter 296-67 WAC Process Safety Managemeot or llighJy Hazardous Chemicals WAC 296-67-045 (Cont.) (2)The procedures shall assure that the following considerations are addressed prior to any change: (a) The technical basis for the proposed change; (b)Impact of change on safety and health; (c)Modifications to operating procedures; (d)Necessary time period for the change; and, (e)Authorization requirements for the proposed change. (3)Employees involved in operating a process and maintenance and contract employees whose job tasks will be affected by a change in the process shall be informed of, and trained in, the change prior to start-up of the process or affected part of the process. (4)If a change covered by this section results in a change in the process safety information required by W AC 296-67~13,such information shall be updated accordingly. (5)If a change covered by this paragraph results in a change in the operating procedures or practices required by WAC 296-67~1 such procedures or practices shall be updated accordingly.[Statutory Authority:Chapter 49.17RCW.92-17-022 (Order 92-01),t 296-67-045.filed 08110192.effective 09110192.1 WAC 296-67-Q49 Incident investigation. (I)The employer shall investigate each incident which resulted in. or could reasonably have resulted in a catastrophic release of higbly hazardous chemical in the workplace. (2) An incident investigation shall be initiated as promptly as possible, but not later than 48 hours following the incident. (3) An incident investigation team shall be established and consist of at least one person knowledgeable in the process involved,including a contract employee if the incident involved work of the contractor, and other persoos with appropriate knowledge and experience to thorougbly investigate and analyze the incident. (4) A report shall be prepared at the conclusion of the investigation which includes at a minimum: (a) Date of incident; (b)Date investigation began; (c) A description of the incident; (d) The factors that contributed to the incident;and, (e) Any recommendations resulting from the investigation. Page 12 (8/92 Issue) Chapter 2~7 WAC Proc....Safety MJmag ..."'t of IIighIy Hazardous ChemicaIs WAC 296-67-649 (ConI.) (5)The employer sball establish a system to promptly address and resolve the incident report findings and recommendations.Resolutions and corrective actions sball be documented. (6)The report shall be reviewed with all affected personnel whose job tasks an:relevant to the incident findings including contract employees where applicable. (7) Incident investigation reports sball be retained for five years.[Statutory Authority,Chapter 49.17 RCW, 92-17. 022 (Onfer 92-01),I 29CHi7-Q49,filed 08110192,effective 09/10/92.) WAC 296-67-053 Emergency planning and response. The employer sbaII establish and implement an emergency action plan for the entire plant in accordance with the provisions of WAC 296-24-567.In addition, the emergency action plan shall include procedures for handling small releases.Employers covered under this standard may also be subject to the hazardous waste and emergency response provisions contained in Chapter 296-62 WAC,Part P.[Statut<>ry Authority:Chapter 49.17 RCW, 92-17-ll22 (Order 92-01),I 29CHi7-oS3,filed 08/10192,effective O9/IO/92.J WAC 296-67-057 Compliance Audits. (I)Employers shall certify that they have evaluated compliance with the provisions of this section at least every three years to verify that the procedures and practices developed under the standard are adequate and are being followed. (2)The compliance audit sball be conducted by at least one person knowledgeable in the process. (3)A report of the findings of the audit shall be developed. (4) The employer shall promptly determine and document an appropriate response to eacb of the findings of the compliance audit,and document that deficiencies have been corrected. (5) Employers sball retain the two most recent compliance audit reports.(Statutory Authority:Chapter 49.17 RCW,92-17-022 (Order 92-01),12~7-oS7,filed 08/10/92,effective O9/IO/92.J WAC 296-67-061 Trade secrets. • (I)Employers sball make all information necessary to comply with the section available to those persons responsible for compiling the process safety information (required by WAC 296-67-013),those assisting in the development of the process hazard analysis (required by WAC 296-67-017),those responsible for developing the operating procedures (required by WAC 296-67-021),and those involved in incident investigations (required by WAC 296-67-0(9),emergency planning and response (WAC 296-{j7-{)53)and compliance audits (WAC 296-67-057)without regard to possible trade secret status of such information. Page 13 (8192 Issue) Chapter 2~7 WAC Process Safety MaDagemeDl .r llighJy Hazard ...CbemiWs WAC 296-67-061 (ConL) (2)Nothing in this section shall preclude the employer from requiring the persons to whom the information is made available under WAC 296-{iH)61 to enter into confidentiality agreements not to disclose the information as set forth in WAC 296-{i2~4. (3)Subject to the roles and procedures set forth in WAC 296-{i2-o5417(1)through WAC 296-{i2- 05417(14),employees and their designated representatives shall have access to trade secret information contained within the process hazard analysis and other documents required to be developed by this standard.[Statutory Authority.Chap1er 49.17 RCW,92-17-=(Order 92-01), I 296-67-061,filed 08/10/92,effective 09/10/92.) WAC 2%-97-285,Appendix A -List of Hlghly Hazardous Chemicals,Toxies and Reactives (Mandatory) This Appendix contains a listing of toxic and reactive highly hazardous chemicals which present a potential for a catastrophic event at or above the threshold quantity, CHEMICAL NAME CAS·TQ** Acetaldehyde 75-07-0 2500 Acrolein (2-Propenal)107-02-8 150 Acrylyl Chloride 814-<i8-6 250 Allyl Chloride 107~-1 1000 Allylamine 107-11-9 1000 Alkylaluminums Varies 5000 Ammonia,Anhydrous 7664-41-7 icooo Ammonia solutions (< /=44 %ammonia by weight)7664-41-7 15000 Ammonium Perchlorate 7790-98-9 7500 Ammonium Permanganate 7787-36-2 7500 Arsine (also called Arsenic Hydride)7784-42-1 100Bis(Cbloromethyl)Ether 542-88-1 100BoronTrichloride10294-34-5 2500BoronTrifluoride7637-07-2 250Bromine7726-95-6 1500BromineChloride13863-41-7 1500BrominePentafluoride7789-30-2 2500BromineTrifluoride7787-71-5 150003-Bromopropyne (also called Propargyl Bromide)106-96-7 100ButylHydroperoxide(Tertiary)75-91-2 5000ButylPerbenzoate(Tertiary)614-45-9 7500CarbonylChloride(see Phosgene)75-44-5 100CarbonylFluoride353-50-4 2500CeUuloseNitrate (concentration </=12.6%nitrogen)9004-70-0 2500Chlorine7782-50-5 1500ChlorineDioxide10049-04-4 1000ChlorinePentrafluoride13637-{i3-3 1000 Page 14 (81921 .....1 Chapter 196-07 WAC Process Safety MAnagement of IIigbly Hazardous CheoUcab WAC 296-67-285 (Cont.) 1 • CHEMICAL NAME Chlorine Trifluoride Chlorodietbylaluminum (also called Dietbylaluminum Chloride) )-Chloro-2,4-Dinitrobenzene Chlorometbyl Methyl Etber Chloropicrin Chloropicrin and Metbyl Bromide mixture Chloropicrin and Methyl Chloride mixture Cumene Hydroperoxide Cyanogen Cyanogen Chloride Cyanuric Fluoride Diacetyl Peroxide (Concentration </=70%) Diazometbane Dibenzoyl Peroxide Diborane Dibutyl Peroxide (Tertiary) Dichloro Acetylene Dichlorosilane Dietbylzinc Diisopropyl Peroxydicarbonate Dilaluroyl Peroxide DimetbyldicbJorosilane Dimethylhydrazine,1,1- Dirnethylamine,Anhydrous 2,4-Dinitroaniline Ethyl Methyl Ketone Peroxide (also Methyl Etbyl Ketone Peroxide; concentration </=60 %) Ethyl Nitrite Ethylarnine Ethylene Auorohydrin Ethylene Oxide Ethyleneimine Fluorine Formaldehyde (Formalin) Furan Hexafluoroacetone Hydrochloric Acid.Anhydrous Hydrofluoric Acid,Anhydrous Hydrogen Bromide Hydrogen Chloride Hydrogen Cyanide.Anhydrous Hydrogen Fluoride Hydrogen Peroxide (52 %by ....'eight or greater) Page IS (819Z Issue) CAS* 7790-91-2 96-1ll-6 97-00-7 107-30-2 76-{)6.2 None None 80-15-9 460-19-5 506-77-4 675-14-9 IID-22-5 334-88-3 94-3Ml 19287-45-7 11~-4 7572-29-4 4109-9Ml 557-20-{) 105~ 105-74-8 75-78-5 57-14-7 124-40-3 97-{)2-9 1338-23-4 109-95-5 75-04-7 371-o2-{) 75-21-8 151-56-4 7782-41-4 50-00-0 1I0-{)o-9 684-16-2 7647-{)1-{) 7664-39-3 10035-10-0 7647-{)1-{) 74-90-8 7664-39-3 7722-84-1 TQ** 1000 5000 5000 500 500 1500 1500 5000 2500 500 100 5000 500 7500 100 5000 250 2SOO 10000 7500 7500 1000 1000 2500 5000 5000 5000 7500 100 5000 1000 1000 1000 500 5000 5000 1000 5000 5000 1000 1000 7500 Chapter 296-67 WAC ProcESS Safely Manageneet or Highly Hazardous Cb ...kals WAC 296-67·285 (Cont.) CHEMICAL NAME Hydrogen Selenide Hydrogen Sulfide Hydroxylamine Iron,Pentacarbonyl Isopropylamine Ketene Methacrylaldehyde Methacryloyl Chloride Methacryloyloxyethyl Isocyanate Methyl Acrylonitrile Methylamine,Anhydrous Methyl Bromide Methyl Chloride Methyl ChIorofonnate Methyl Ethyl Ketone Peroxide (concentration <1=60%) Methyl Fluoroacetate Methyl FJuorosulfate Methyl Hydrazine Methyl Iodide Methyl Isocyanate Methyl Mercaptan Methyl Vinyl Ketone Methyltrichlorosilane Nickel Carbonly (Nickel Tetracarbonyl) Nitric Acid (94.5% by weight or greater) Nitric Oxide Nitroaniline (para Nitroaniline) Nitromethane Nitrogen Dioxide Nitrogen Oxides (NO;N02;N204; N203) Nitrogen Tetroxide (also called Nitrogen Peroxide) Nitrogen Trifluoride Nitrogen Trioxide Oleum (65% to 80% by weight; also called Fuming Sulfuric Acid) Osmium Tetroxide Oxygen Difluoride (Fluorine Monoxide) Ozone Pentaborane Peracetic Acid (concentration <1=60%Acetic Acid; also called Peroxyacetic Acid) Perchloric Acid (concentration <1=60%by weight) Perchloromethyl Mercaptan Page 16 (8192 Issue) CAS· 7783-<J7-5 7783-<J6-4 7803-49-8 13463-40-{j 75-31-<J 463-51-4 78-85-3 920-46-7 30674-80-7 126-98-7 74-89-5 74-83-9 74-87-3 79-22-1 1338-23-4 453-18-9 421-20-5 60-34-4 74-88-4 624-83-9 74-93-1 79-84-4 75-79-{j 13463-39-3 7697-37-2 10102-43-9 lOO-<JI-{j 75-52-5 10 102-44-<J 10I 02-44-<J 10544-72-{j 7783-54-2 10544-73-7 8014-94-7 20816-12-<J 7783-41-7 l0028-15-{j 19624-22-7 79-21-<J 7601-90-3 594-42-3 150 1500 2500 250 5000 100 1000 150 100 250 1000 2500 15000 500 5000 100 100 100 7500 250 5000 100 500 150 500 250 5000 2500 250 250 250 5000 250 1000 100 100 100 100 1000 5000 150 Chapler 2%-67 WAC Process Safely Managemeat or Highly Hazardous Cbemica1s WAC 296-67-285 (Cont.) CHEMICAL NAME CAS·TQ·· Perchloryl Fluoride 7616-94~5000Peroxyacetic Acid (concentration </=60% Acetic Acid; also called Peracetic Acid)79-21-{)1000Phosgene (also called Carbonyl Chloride)75-44-5 100Phosphine(Hydrogen Phosphide)7803-51-2 100PhosphorusOxychloride (also called Phosphoryl Chloride)10025-87-3 1000PhosphorusTrichloride7719-12-2 1000PhosphorylChloride(also called Phosphorus Oxychloride)10025-87-3 1000PropargylBromide106-96-7 100Propyl Nitrate 627-3-4 2500Sarin107-44-8 100SeleniumHexafluoride7783-79-1 1000Stibine(Antimony Hydride)7803-52-3 500Sulfur Dioxide (liquid)7446-00-5 1000SulfurPentafluoride5714-22-7 250SulfurTetrafluoride7783~-{)250SulfurTrioxide (also called Sulfuric Anhydride)7446-11-9 1000eSulfuricAnhydride (also called Sulfur Trioxide)7446-11-9 1000TelluriumHexafluoride7783-80-4 250Tetrafluoroethylene116-14-3 5000Tetrafluorohydrazine10036-47-2 5000TetramethylLead75-74-1 1000ThionylChloride7719-{)9-7 250Trichloro(chloromethyl)Silane 1558-25-4 100Trichloro(dichlorophenyl)Silane 27137-85-5 2500TrichlorosiJane10025-78·2 5000Trifluorochloroethylene79-38-9 10000Trimethyoxysilane2487-90-3 1500 •Chemical Abstract Service Number. ••Threshold Quantity in Pounds (Amount necessary to be covered by this standard).(SlabJtory Authority:Chepter 49.17 RCW, 92·17-022 (Order 92-01),§296-67·285,filed 08/10192,effective 09110192.1 Page 17 ('819Z Issue) Chapter 2~7 WAC Process Safety Managem",t or IIigbIy Hazardous Cbemicals WAC 296-67-289,Appendix B - Block Flow Diagram and S"unplified Process Flow Diagram (Nonmandatory) EXAMPlE OF A BLOCK FLOW DIAGRAM Off GAl~Primary•MauriAJ Fud Roactor r-D1s!llla lion SI.-.I • I 'nxiolilC1 CcJ I CD 4 DIrect r+ConUct CooAng 0 _f0 $0._ I'--I Wan,"'OJ".Pumpl Stripping ••Tank -~ Conden$er HealPrimaryExchanger Comprauor ...Uqulfier @C>¢€pC>¢"r7@,1 Condenser C>*Gu NeutrallzatJon N.utrafiutlon WAlI4'_ISecondaryD1sPO$l1UquifiarAbsorberTanks ScnJbbitr WaUf • -, eo...u,ic •• To Cl>ol"-,C>*• Uquld Product Qj) f@ Accumulation _f RaDroad 'TOdwd 10 CIISIOWSl'r _IT:nk W/Tank cars • «»@C>¢@C>¢~.ct 1tJ1'T 'lDnr Ull I • 35 100, ~PSIG PSIG Evaporator SUD""IStorageStorage•Tank Tank Page 18 18/92 I....,) Cbapte<296-07 WAC Process Safety Managemeot of IIighIy Hazardo us Cbemicals WAC 296-67·285 (Cont.) EXAMPLE OFA PROCESS FLOW DIAGRAM Producl Slor.". VACUUM RECEIVER WASH VESSEL OWR r---i~(Vtcuum Syallm CONDENSER PACKED COLUMN REFLUX CONDENSER eo"dtn.Sh. OWR SOLVENT STRIPPER Solvlnl SIOrtgl Row MII"I,r Slor.gl c.lllyti (Orum Slock) W..,......"., Tr.,lmlnl Sr-11m ®ABC Chomlcal, Inc. Process Flow Diagram NO.Rlv. • (Statutory Authority:Chapter 49.17 RCW,92-17-022 (Order 92-01),t 296-li7-28S,filed 08/10/92,effective 09/10/92.] Page 19 111192 Issue) Chapter 296-67 WAC Process Safety Management or Highly Hazardous Chemicals WAC 296-67-291,Appendix C -Compliance Guidelines and Recommendations for Process Safety Management (Nonmandatory) This appendix serves as a nonmandatory guideline to assist employers and employees in complying with the requirements of this section,as well as provides other helpful recommendations and information.Examples presented in this appendix are not the only means of achieving the performance goals in the standard.This appendix neither adds nor detracts from the requirements of the standard. (I)Introduction to Process Safety Management.The major objective of process safety management of highly hazardous chemicals is to prevent unwanted releases of hazardous chemicals especially into locations which could expose employees and others to serious hazards.An effective process safety management program requires a systematic approach to evaluating the whole process.Using this approach the process design,process technology,operational and maintenance activities and procedures,nonroutine activities and procedures,emergency preparedness plans and procedures, training programs,and other elements which impact the process are all considered in the evaluation. The various lines of defense that have been incorporated into the design and operation of the process to prevent or mitigate the release of hazardous chemicals need to be evaluated and strengthened to assure their effectiveness at each level.Process safety management is the proactive identification,evaluation and mitigation or prevention of chemical releases that could occur as a result of failures in process, procedures or equipment.The process safety management standard targets highly hazardous chemicals that have the potential to cause a catastrophic incident.This standard as a whole is to aid employers in their efforts to prevent or mitigate episodic chemical releases that could lead to a catastrophe in the workplace and possibly to the surrounding community.To control these types of hazards,employers need to develop the necessary expertise,experiences,judgement and proactive initiative within their workforce to properly implement and maintain an effective process safety management program as envisioned in the WISHA standard.This WISHA standard is required by the Clean Air Act Amendments as is the Environmental Protection Agency's Risk Management Plan.Employers,who merge the two sets of requirements into their process safety management program,will better assure full compliance with each as well as enhancing their relationship with the local community.While WISHA believes process safety management will have a positive effect on the safety of employees in workplaces and also offers other potential benefits to employers (increased productivity),smaller businesses which may have limited resources available to them at this time,might consider alternative avenues of decreasing the risks associated with highly hazardous chemicals at their workplaces.One method which might be considered is the reduction in the inventory of the highly hazardous chemical. This reduction in inventory will result in a reduction of the risk or potential for a catastrophic incident. Also,employers including small employers may be able to establish more efficient inventory control by reducing the quantities of highly hazardous chemicals on site below the established threshold quantities. This reduction can be accomplished by ordering smaller shipments and maintaining the minimum inventory necessary for efficient and safe operation.When reduced inventory is not feasible,then the employer might consider dispersing inventory to several locations on site.Dispersing storage into locations where a release in one location will not cause a release in another location is a practical method to also reduce the risk or potential for catastrophic incidents. Page 20 (8/92 Issue)• • Chapter 296-67 WAC Process Safety Management of Highly Hazardous Cbemicals WAC 296-67·291 (Cont.) (2)Employee Involvement in Process Safety Management.Section 304 of the Clean Air Act Amendments states that employers are to consult with their employees and their representatives regarding the employers efforts in the development and implementation of the process safety management program elements and hazard assessments.Section 304 also requires employers to train and educate their employees and to inform affected employees of the findings from incident investigations required by the process safety management program.Many employers,under their safety and health programs,have already established means and methods to keep employees and their representatives informed about relevant safety and health issues and employers may be able to adapt these practices and procedures to meet their obligations under this standard.Employers who have not implemented an occupational safety and health program may wish to form a safety and health committee of employees and management representatives to help the employer meet the obligations specified by this standard.These committees can become a significant ally in helping the employer to implement and maintain an effective process safety management program for all employees. (3)Process safety Information.Complete and accurate written information concerning process chemicals, process technology,and process equipment is essential to an effective process safety management program and to a process hazards analysis. The compiled information will be a necessary resource to a variety of users including the team that will perform the process haz.arda analysis as required under WAC 296-{i7-ol7;those developing the training progl'lllll.9 and the operating procedures;contractors whose employees will be working with the p~s;those conducting the pre-startup reviews; local emergency preparedness planners;and insurance and enforcement officials.The information to be compiled about the chemicals,including process intermediates,needa to be comprehensive enough for an accurate assessment of the fire and explosion characteristics,reactivity hazards,the safety and health hazards to workers,and the corrosion and erosion effects on the process equipment and monitoring tools.Current material safety data sheet (MSDS)information can be used to help meet this requirement which must be supplemented with process chemistry information including runaway reaction and over pressure hazards if applicable.Process technology information will be a part of the process safety information package and it is expected that it will include diagrams of the type shown in WAC 296-{i7-289,Appendix B of this section as well as employer established criteria for maximum inventory levels for process chemicals;limits beyond which would be considered upset conditions;and a qualitative estimate of the consequences or results of deviation that could occur if operating beyond the established process limits.Employers are encouraged to use diagrams which will help users understand the process.A block flow diagram is used to show the major process equipment and interconnecting process flow lines and show flow rates,stream composition,temperatures,and pressures when necessary for clarity.The block flow diagram is a simplified diagram.Process flow diagrams are more complex and will show all main flow streams including valves to enhance the understanding of the process,as well as pressures and temperatures on all feed and productlioes within all major vessels,in and out of headers and heat exchangers,and points of pressure and temperature control.Also,materials of construction information,pump capacities and pressure heada,compressor horsepower and vessel design pressures and temperatures are shown when necessary for clarity.In addition,major components of control loops are usually shown along with key utilities on process flow diagrams.Piping and instrument diagrams (P&Ds)may be the more appropriate type of diagrams to show some of the above details and to display the information for the piping designer and engineering staff.The P&Ds are to be used to describe the relationships between equipment and instrumentation as well as other relevant information that will enhance clarity.Computer software programs which do P&Ds or other diagrams useful to the information package, may be used to help meet this requirement. Page 21 (8/92 Issue) Chapter 296-67 WAC Process Safety Managemert or Highly Hazardous Chemicals WAC 296-67-291 (Cont.) The information pertaining to process equipmentdesign must be documented. In other words, what were the codes and standards relied on to establish good engineering practice. These codes and standards are published by such organizations as the American Society of Mechanical Engineers, American Petroleum Institute,American National Standards Institute, National Fire Protection Association,American Society for Testing and Materials,National Board of Boiler and Pressure Vessel Inspectors,National Association of Corrosion Engineers, American Society of Exchange Manufacturers Association,and model building code groups. In addition,various engineering societies issue technical reports which impact process design. For example, the American Institute of Chemical Engineers has published technical reports on topics such as two phase flow for venting devices.This type of technically recognized report would constitute good engineering practice. For existing equipment designed and constructed many years ago in accordance with the codes and standards available at that time and no longer in general use today, the employer must document which codes and standards were used and that the design and construction along with the testing, inspection and operation are stilI suitable for the intended use. Where the process technology requires a design which departs from the applicable codes and standards,the employer must document that the design and construction is suitable for the intended purpose. (4)Process Hazard Analysis.A process hazard analysis (PHA), sometimes called a process hazard evaluation,is one of the most important elements of the process safety management program.A PHA is an organized and systematic effort to identifyand analyze the significance of potential hazards associated with the processing or handling of highly hazardous chemicals. A PHA provides information which will assist employers and employees in making decisions for improving safety and reducing the consequences of unwanted or unplanned releases of hazardous chemicals. A PHA is directed toward analyzing potential causes and consequences of fires,explosions,releases of toxic or flammable chemicals and major spills of hazardous chemicals. The PHA focuses on equipment, instrumentation,utilities,human actions (routine and nonroutine), and external factors that might impact the process.These considerations assist in determining the hazards and potential failure points or failure modes in a process.The selection of a PHA methodology or technique will be influenced by many factors including the amount of existing knowledge about the process. Is it a process that has been operated for a long period of time with little or no innovation and extensive experience has been generated with its use?Or,is it a new process or one which has been changed frequently by the inclusion of innovative features?Also, the size and complexity of the process will influence the decision as to the appropriate PHA methodology to use. All PHA methodologies are subject to certain limitations.For example,the checklist methodology works well when the process is very stable and no changes are made, but it is not as effective when the process has undergone extensive change. The checklist may miss the most recent changes and consequently the changes would not be evaluated. Another limitation to be considered concerns the assumptions made by the team or analyst. The PHA is dependent on good judgement and the assumptions made during the study need to be documented and understood by the team and reviewer and kept for a future PHA. The team conducting the PHA need to understand the methodology that is going to be used. A PHA team can vary in size from two people to a number of people with varied operational and technical backgrounds. Some team members may only be a part of the team for a limited time. The team leader needs to he fully knowledgeable in the proper implementation of the PHA methodologythat is to be used and should be impartial in the evaluation.The other full or part time team members need to provide the team with expertise in areas such as process technology,process design. operating procedures and practices,including how the work is actually performed.alarms, emergency procedures,instrumentation, maintenance procedures, both routine and nonroutine tasks. including how the tasks are authorized,procurement of parts and Page 22 18f92 Issue)• • Cbapter296-4i1 WAC Process Safety Manageaect of Highly Hazardous Cbemicals WAC 296-67-291 (Cont.) supplies, safety and health,and any other relevant subject as the need dictates. At least one team member must be familiar with the process. The ideal team will havean intimate knowledge of the standards, codes, specifications and regulations applicable to the process being studied. The selected team members need to be compatible and the team leader needs to be able to manage the team,and the PHA study. The team needs to be able to work together while benefitingfrom the expertise of others on the team or outside the team, to resolve issues, and to forge a consensus on the finding, of the study and recommendations. The applicationof a PHA to a process may involve the use of different methodologies for various parts of the process. For example, a process involving a series of unit operations of varying sizes, complexities, and ages may use different methodologies and team members for each operation. Then the conclusionscan be integrated into one final study and evaluation. A more specific example is the use of a checlclist PHA for a standard boiler or heat exchanger and the use of a Hazard and Operability PHA for the overall process. Also, for batch type processes like custom batch operations, a generic PHA of a representative batch may be used where there are only small changes of monomer or other ingredient ratios and the chemistry is documented for the full range and ratio of batch ingredients. Another process that might consider usinga generic type of PHA is a gas plant. Often these plants are simply moved from site to site and therefore, a generic PHA may be used for these movable plants. Also, when an employer has several similar size gas plants and no sour gas is being processed at the site, then a generic PHA is feasible as longas the variations of the individual sites are accounted for in the PHA. Finally, when an employer hasa large continuous process which has several control rooms for different portions of the process such as for a distillation tower and a blending operation, the employer may wish to do each segmentseparately and then integrate the final results. Additionally, small businesseswhich are covered by this rule, will often have processes that have Jessstorage volume,less capacity, and less complicated than processes at a Jarge facility. Therefore, WISHA would anticipate that the less complex methodologieswould be used to meet the process hazard analysis criteria in the standard. These process hazard analyses can be done in Jess time and with a few people being involved. A less complex process generally means that less data, P&Ds, and process information is needed to perform a process hazard analysis. Many small businesseshave processes that are not unique, such as cold storage lockers or water treatment facilities. Where employer associations have a number of members with such facilities,a generic PHA, evolved from a checklist or what-if questions, could be developed and used by eachemployer effectively to reflect hislher particular process; this would simplifycompliance for them. When the employer has a number of processes which require a PHA. the employer must set up a priority system of which PHAs to conduct first. A preliminary or gross hazard analysis may be usefulin prioritizing the processes that the employer has determined are subjectto coverage by the process safety management standard. Consideration should first be given to those processes with the potentialof adversely affecting the largest number of employees. This prioritizing should consider the potential severity of a cbemical release, the number of potentially affected employees. the operating history of the process such as the frequency of chemical releases, the age of the process and any other relevant factors. These factors would suggest a ranking order and wouldsuggest either using a weighing factor system or a systematic ranking method. The use of a preliminary hazard analysis would assist an employer in determining which process should be of the highestpriority and thereby the employer would obtain the greatest improvement in safety at the facility.Detailed guidance on the content and application of process hazard analysis methodologies is available from the American Institute of Chemical Engineers' Center for Chemical Process Safety (see WAC 296-<i7-293,appendix D). Page 23 (8192 Issue> Chapter 296-67 WAC Process Safety Managemeo t of Bighly Hazardous Chemicals WAC 296-67-291 (Cont.) (5)Operating Procedures and Practices.Operating procedures describe tasks to be performed,data to be recorded,operating conditions to be maintained,samples to be collected,and safety and health precautions to be taken.The procedures oeed to be technically accurate,understandable to employees, and revised periodically to ensure that they reflect current operations.The process safety information package is to be used as a resource to better assure that the operating procedures and practices are consistent with the known hazards of the chemicals in the process and that the operating parameters are accurate.Operating procedures should be reviewed by engineering staff and operating personnel to ensure that they are accurate and provide practical instructions on how to actually carry out job duties safely.Operating procedures will include specific instructioos or details on what steps are to be taken or followed in carrying out the stated procedures.These operating instructions for each procedure should include the applicable safety precautions and should contain appropriate information on safety implications.For example,the operating procedures addressing operating parameters will contain operaIing instructions about pressure limits,temperature ranges,flow rates,what to do when an upset conditioo occurs,what alarms and instruments are pertinent if an upset condition occurs,and other subjects.Anotherexample of using operating instructions to properly implement operating procedures is in starting up or shutting down the process.In these cases,different parameters will be required from those of normal operation.These operating instructions need to clearly indicate the distinctions between startup and normal operations such as the appropriate allowances for heating up a unit to reach the normal operating parameters.Also the operating instructions need to describe the proper method for increasing the temperature of the unit until the normal operating temperature parameters are achieved.Computerized process control systems add complexity to operating instructions.These operating instructions need to describe the logic of the software as well as the relationship between the equipment and the control system;otherwise,it may not be apparent to the operator.Operating procedures and instructions are important for training operating personnel.The operating procedures are often viewed as the standard operating practices (SOPs) for operations.Control room personnel and operating staff,in general,need to have a full understanding of operating procedures.If workers are not fluent in English then procedures and instructions need to be prepared in a second language understood by the workers.In addition,operating procedures need to be changed when there is a change in the process as a result of the management of change procedures.The consequences of operating procedure changes need to be fully evaluated and the information conveyed to the personnel. For example, mechanical changes to the process made by the maintenance department (like changing a valve from steel to brass or other subtle changes) need to be evaluated to determine if operating procedures and practices also need to be changed.All management of change actions must be coordinated and integrated with current operating procedures and operating personnel must be oriented to the changes in procedures before the change is made. When the process is shut down in order to make a change,then the operating procedures must be updated before startup of the process.Training in how to handle upset conditions must be accomplished as well as what operating personnel are to do in emergencies such as when a pump seal fails or a pipeline ruptures.Communication between operating personnel and workers performing work within the process area,such as nonroutine tasks, also must be maintained.The hazards of the tasks are to be conveyed to operating personnel in accordance with established procedures and to those performing the actual tasks.When the work is completed,operating personnel should be informed to provide closure on the job. Page 24 (8192 Issue) • Chapter 296-67 WAC Process Safety Management of IIigbIy Hazardous Chemicals WAC 296-ti7-291 (Cont.) (6)Employee Training.All employees,including maintenance and contractor employees,involved with highly hazardous chemicals need to fully understand the safety and health hazards of the chemicals and processes they work with for the protection of themselves,their fellow employees and the citizens of nearby communities.Training conducted in compliance with WAC 296-62'()54,the Hazard Communication standard,will help employees to be more knowledgeable about the chemicals they work with as well as familiarize them with reading and understanding MSDS.However,additional training in subjects such as operating procedures and safety work practices,emergency evacuation and response, safety procedures,routine and nonroutine work authorization activities,and other areas pertinent to process safety and health will need to be covered by an employer's training program.In establishing their training programs,employers must clearly define the employees to be trained and what subjects are to be covered in their training.Employers in setting up their training program will need to clearly establish the goals and objectives they wish to achieve with the training that they provide to their employees.The learning goals or objectives should be written in clear measurable terms before the training begins.These goals and objectives need to be tailored to each of the specific training modules or segments.Employers should describe the important actions and conditions under which the employee will demonstrate competence or knowledge as well as what is acceptable performance. Hands-on-training where employees are able to use their senses beyond listening,will enhance learning. For example,operating personnel, who will work in a control room or at control panels,would benefit by being trained at a simulated control panel or panels.Upset conditions of various types could be displayed on the simulator,and then the employee could go through the proper operating procedures to bring the simulator panel back to the normal operating parameters.A training environment could be created to help the trainee feel the full reality of the situation but,of course,under controlled conditions.This realistic type of training can be very effective in teaching employees correct procedures while allowing them to also see the consequences of what might happen if they do not follow established operating procedures.Other training techniques using videos or on-the-job training can also be very effective for teaching other job tasks, duties,or other important information.An effective training program will allow the employee to fully participate in the training process and to practice their skill or knowledge.Employers need to periodically evaluate their training programs to see if the necessary skills,knowledge,and routines are being properly understood and implemented by their trained employees.The means or methods for evaluating the training should be developed along with the training program goals and objectives. Training program evaluation will help employers to determine the amount of training their employees understood,and whether the desired results were obtained.If,after the evaluation, it appears that the trained employees are not at the level of knowledge and skill that was expected,the employer will need to revise the training program,provide retraining,or provide more frequent refresher training sessions until the deficiency is resolved.Those who conducted the training and those who received the training should also be consulted as to how best to improve the training process.If there is a language barrier,the language known to the trainees should be used to reinforce the training messages and information.Careful consideration must be given to assure that employees including maintenance and contract employees receive current and updsted training.For example,if changes are made to a process,impacted employees must be trained in the changes and understand the effects of the changes on their job tasks (e.g .• any new operating procedures pertinent to their tasks).Additionally,as already discussed tbe evaluation of the employee's absorption of training will certainly influence the need for training . PagelS (8192 Issue) Chapter 29/Hi7 WAC Process Safety Managemeot or HigbJy Hazardous Chemicals WAC 296-67-291 (Cont.) (7)Contractors.Employers who use contractors to perform work in and around processes that involve highly hazardous chemicals, will need to establish a screening process so that they hire and use contractors who accomplish the desired job tasks without compromising the safety and health of employees at a facility. For contractors,whose safety performance on the job is not known to the hiring employer,the employer will need to obtain information on injury and illness rates and experience and should obtain contractor references.Additionally,the employer must assure that the contractor has the appropriate job skills, knowledge and certifications (such as for pressure vessel welders).Contractor work methods and experiences should be evaluated. For example, does the contractor conducting demolition work swing loads over operating processes or does the contractor avoid such hazards?Maintaining a site injury and illness log for contractors is another method employers must use to track and maintain current knowledge of work activities involving contract employees working on or adjacent to covered processes.Injury and illness logs of both the employer's employees and contract employees allow an employer to have full knowledge of process injury and illness experience. This log will also contain information which will be of use to those auditing process safety management compliance and those involved in incident investigations. Contract employees must perform their work safely. Considering that contractors often perform very specialized and potentially hazardous tasks such as confined space entry activities and nonroutine repair activities it is quite important that their activities be controlled while they are working on or near a covered process. A permit system or work authorization system for these activities would also be helpful to all affected employers.The use of a work authorization system keeps an employer informed of contract employee activities,and as a benefit the employer will have better coordination and more management control over the work being performed in the process area.A well run and well maintained process where employee safety is fully recognized will benefit all of those who work in the facility whether they be contract employees or employees of the owner. (8)Pre-Startup Safety.For new processes, the employer will find a PHA helpful in improving the design and construction of the process from a reliability and quality point of view. The safe operation of the new process wiII be enhanced by making use of the PHA recommendations before final installations are completed.P&Ds are to be completed along with having the operating procedures in place and the operating staff trained to run the process before startup. The initial startup procedures and normal operating procedures need to be fully evaluated as part of the pre-startup review to assure a safe transfer into the normal operating mode for meeting the process parameters. For existing processes that have been shutdown for turnaround, or modification,etc.,the employer must assure that any changes other than "replacement in kind" made to the process during shutdown go through the management of change procedures. P&Ds will need to be updated as necessary, as well as operating procedures and instructions.If the changes made to the process during shutdown are significant and impact the training program, then operating personnel as well as employees engaged in routine and nonroutine work in the process area may need some refresher or additional training in light of the changes. Any incident investigation recommendations, compliance audits or PHA recommendations need to be reviewed as well to see what impacts they may have on the process before beginning the startup. Page 26 1ll/92 I...e) r-~~~~~~-~~~~~~~~~~~~~~-~~~~~----- Chapter 296-07 WAC Process Safety Management of Highly Hazardous Chemicals WAC 296-67-291 (Cont.) (9)Mechanical Integrity .Employers will need to review their maintenance programs and schedules to see if there are areas where "breakdown"maintenance is used rather than an on-going mechanical integrity program.Equipment used to process,store, or handle highly hazardous chemicals needs to be designed,constructed,installed and maintained to minimize the risk of releases of such chemicals. This requires that a mechanical integrity program be in place to assure the continued integrity of process equipment.Elements of a mechanical integrity program include the identification and categorization of equipment and instrumentation,inspections and tests,testing and inspection frequencies,development of maintenance procedures,training of maintenance personnel,the establishment of criteria for acceptable test results,documentation of test and inspection results,and documentation of manufacturer recommendations as to meantime to failure for equipment and instrumentation.The first line of defense an employer has available is to operate and maintain the process as designed,and to keep the chemicals contained.This line of defense is backed up by the next line of defense which is the controlled release of chemicals through venting to scrubbers or flares, or to surge or overflow tanks which are designed to receive such chemicals,etc.These lines of defense are the primary lines of defense or means to prevent unwanted releases.The secondary lines of defense would include fixed fire protection systems like sprinklers,water spray,or deluge systems, monitor guns,etc.,dikes,designed drainage systems, and other systems which would control or mitigate hazardous chemicals once an unwanted release occurs.These primary and secondary lines of defense are what the mechanical integrity program needs to protect and strengthen these primary and secondary lines of defenses where appropriate.The first step of an effective mechanical integrity program is to compile and categorize a list of process equipment and instrumentation for inclusion in the program.This list would include pressure vessels,storage tanks,process piping,relief and vent systems,fire protection system components,emergency shutdown systems and alarms and interlocks and pumps.For the categorization of instrumentation and the listed equipment the employer would prioritize which pieces of equipment require closer scrutiny than others.Meantime to failure of various instrumentation and equipment parts would be known from the manufacturers data or the employer's experience with the parts,which would then influence the inspection and testing frequency and associated procedures.Also,applicable codes and standards such as the National Board Inspection Code,or those from the American Society for Testing and Material,American Petroleum Institute, National Fire Protection Association,American National Standards Institute,American Society of Mechanical Engineers,and other groups,provide information to help establish an effective testing and inspection frequency,as well as appropriate methodologies.The applicable codes and standards provide criteria for external inspections for such items as foundation and supports,anchor bolts, concrete or steel supports,guy wires,nozzles and sprinklers,pipe hangers,grounding connections, protective coatings and insulation,and external metal surfaces of piping and vessels,etc.These codes and standards also provide information on methodologies for internal inspection,and a frequency formula based on the corrosion rate of the materials of construction.Also,erosion both internal and external needs to be considered along with corrosion effects for piping and valves.Where the corrosion rate is not known,a maximum inspection frequency is recommended, and methods of developing the corrosion rate are available in the codes.Internal inspections need to cover items such as vessel shell,bottom and head; metallic linings;nonmetallic linings;thickness measurements for vessels and piping;inspection for erosion,corrosion,cracking and bulges;internal equipment like trays, baffles, sensors and screens for erosion, corrosion or cracking and other deficiencies.Some of these inspections may be performed by state of local government inspectors under state and local statutes.However,each employer needs to develop procedures to ensure that tests and inspections are conducted properly and that consistency is maintained even where different employees may be involved.Appropriate training is to be provided to maintenance personnel to ensure that they understand the preventive maintenance program procedures, safe practices, and the proper use and Page 27 (8192 Issue) Chapter 296-67 WAC Process Safety Maaagemeat of Highly Hazardous Chemicals WAC 296-67-291 (Cent.) application of special equipment or unique tools that may be required.This training is part of the overall training program called for in the standard. A quality assurance system is needed to help ensure that the proper materials of construction are used, that fabrication and inspection procedures are proper,and that installation procedures recognize field installation concerns. The quality assurance program is an essential part of the mechanical integrity program and will help to maintain the primary and secondary lines of defense that have been designed into the process to prevent unwanted chemical releases or those which control or mitigate a release. "As built"drawings,together with certifications of coded vessels and other equipment, and materials of construction need to be verified and retained in the quality assurance documentation.Equipment installation jobs need to be properly inspected in the fieldfor use of proper materials and procedures and to assure that qualified craftsmen are used to do the jab.The use of appropriate gaskets,packing,bolts, valves,lubricant.and welding rod.need to be verified in the field. Also procedures for installation of safety devices need to be verified, such as the torqueon the bolts on ruptured disc installations,uniform torque on flange bolts, proper installation of pump seals, etc.If the quality of parts is a problem,it may be appropriate to conduct audits of the equipment supplier's facilities to better assure proper purchases of required equipment which is suitable for its intended service.Any changes in equipment that may become necessary will need to go through the management of change procedures. (10) (II) Nonroutine Work Authorizations,Nonroutine work which is conducted in process areas needs to be controlled by the employer in a consistent manner.The hazard.identified involving the work that is to be accomplished must be communicated to those doing the work, but also to those operating personnel whose work could affect the safety of the process. A work authorization notice or permit must have a procedure that describes the steps the maintenance supervisor,contractor representative or other person needs to follow to obtain the necessary clearance to get the job started,The work authorization procedures need to reference and coordinate,as applicable,lockout/tagout procedures,line breaking procedures,confined space entry procedures and hot work authorizations.This procedure also needs to provide clear steps to follow once the job is completed in order to provide closure for those that need to bow the job is now completed and equipment can be returned to normal. Managing Change. To properly manage changes to process chemicals,technology, equipment and facilities, one must define what is meant by change.In this process safety management standard, change include.all modifications to equipment,procedures, raw material.and processing condition. other than"replacement in kind". These changes need to be properly managed by identifying and reviewing them prior to implementation of the change. For example,the operating procedure.contain the operating parameters (pressure limits,temperature ranges, flow rates, etc.) and the importance of operating within these limits. While the operator must have the flexibility to maintain safe operation within the established parameters, any operation outside of these parameters requires review and approval by a written management of change procedure.Management of change Covers such as changes in process technology and changes to equipment and instrumentation.Changes in process technologycan result from changes in production rates,raw materials,experimentation,equipment unavailability,new equipment,new product development, change in catalyst and changes in operating conditions to improve yield or quality.Equipment changes include among others change in rnaterials of construction,equipment specifications, piping pre-arrangements,experimental equipment, computer program revisions and changes in alarms and interlocks. Employers need to establish means and medlads to detect both technical changes and mechanical changes.Temporary changes have caused a nuniler of catastrophes over the years, and employers need to establish ways to detect temporary changes as well as those that are permanent.It is important that a time limit for temporary changes be established and monitored since, without control,these changes may tend to become permanent. Page2S fSI!l2 Issue) • Chapter 296-67 WAC Process Safety Managemeot or Highly Hazanlous Cbemicals WAC 296-67-291 (Cont.) Temporary changes are subject to the managemeot of chaoge provisioos. In addition,the management of chaoge procedures are used to insure thai the equipment aod procedures are returned to their original or designed conditions at the end of the temporary chaoge. Proper documentation aod review of these changes is invaluable in assuring that the safety aod health considerations are being incorporated into the operating procedures aod the process. Employers may wish to develop a form or clearance sheet to facilitate the processing of chaoges through the management of change procedures. A typical change form may include a description aod the purpose of the chaoge, the technical basis for the change, safety and health considerations,documentation of changes for the operating procedures,maintenance procedures,inspection and testing, P&Ds, electrical classification,training and communications, pre-startup inspection,duration if a temporary chaoge, approvals and authorization.Where the impact of the change is minor and well understood, a check list reviewed by an authorized person with proper communication to others who are affected may be sufficient.However,for a more complex or significant design change, a hazard evaluation procedure with approvals by operations,maintenance, and safety departments may be appropriate. Chaoges in documents such as P&Ds,raw materials, operating procedures,mechanical integrity programs, electrical classifications,etc.,need to be noted so that these revisions can be made permanent when the drawings and procedure manuals are updated. Copies of process changes need to be kept in an accessible location to ensure that design changes are available to operating personnel as well as to PHA team members when a PHA is being done or one is being updated. (12)Investigation of Incidents.Incident investigation is the process of identifying the underlying causes of incidents and implementing steps to prevent similar events from occurring.The intent of an incident investigation is for employers to learn from past experiences and thus avoid repeating past mistakes. The incidents for which WISHA expects employers to become aware and to investigate are the types of events which result in or could reasonably have resulted in a catastrophic release. Some of the events are sometimes referred to as 'near misses, 'meaning that a serious consequence did not occur, but could have.Employers need to develop in-house capability to investigate incidents that occur in their facilities. A team needa to be assembled by the employer and trained in the techniques of investigation including how to conduct interviews of witnesses, needed documentation and report writing. A multi- disciplinary team is better able to gather the facts of the event and to analyze them and develop plausible scenarios as to what happened, and why. Team members should be selected on the basis of their training,knowledge and ability to contribute to a team effort to fully investigate the incident. Employees in the process area where the incident occurred should be consulted, interviewed or made a member of the team.Their knowledge of the events form a significant set of facts about the incident which occurred.The report, its findings and recommendations are to be shared with those who can benefit from the information.The cooperation of employees is essential to an effective incident investigation.The focus of the investigation should be to obtain facts, and not to place blame. The team and the investigation process should clearly deal with all involved individuals in a fair, open and consistent manner. Page 29 (8192 Issue) Chapter 2%-'7 WAC Process Safety Management of IIighJy Hazardous Chemicals WAC 296-67-291 (ConL) (13)Emergency Preparedness.Each employer mustaddress what actions employees are to take when there is an unwanted release of highly hazardous chemicals. Emergency preparedness or the employer's tertiary (third) lines of defense are those tbat will be relied on along witb the secondary lines of defense when the primary lines of defense whicb are used to prevent an unwanted release fail to stop the release.Employers will need to decide if tbeywant employees to bandle and stop small or minor incidental releases.Whether tbey wisb to mobilizetbe available resources at the plant and have them brought to bear on a more significant release.Or whether employers want their employees to evacuate the danger area and promptly escape to a preplanned safe zone area, and allow the local community .emergency response organizations to handle the release. Or whetber the employer wants to use some combination of these actions. Employers will need to select bow many different emergency preparedness or tertiary lines of defense they plan to have and then develop the necessary plans and procedures,and appropriately train employees in their emergency duties and responsibilities and then implement these lines of defense. Employers at a minimum must have an emergency action plan whicb will facilitate the prompt evacuation of employeesdue to an unwanted release of a highly hazardous chemical. This means that tbe employer will have a plan tbat will be activated by an alarm system to alert employees when to evacuate and, that employeeswho are physically impaired, will bave the necessary support and assistance to get them to the safe zone as well. The intent of these requirements -.is to alert and move employees to a safe zone quickly. Delaying alarms or confusing alarms are to be avoided.The use of process control centers or similar process buildings in the process area as safe areas is discouraged. Recent catastropbes have sbown that a large life loss has occurred in these structures because of wbere they have been sited and because they are not necessarily designed to withstand over-pressures from shockwaves resulting from explosions in the process area. Unwanted incidental releases of highly hazardous chemicalsin the process area must be addressed by tbe employer as to wbat actions employees are to take.If the employer wants employees to evacuate the area,then tbe emergency action plan will be activated. For outdoor processes where wind direction is important for selecting the safe route to a refugearea, the employer should place a wind direction indicator such as a wind sock or pennant at the highest point that can be seen throughout the process area.Employees can move in the direction of cross wind to upwind to gain safe access to the refuge area by knowing the wind direction.If the employer wants specific employees in the release area to control or stop the minor emergency or incidentalrelease, these actions must be planned for in advance and procedures developed and implemented. Preplanning for handling incidental releases for minor emergencies in the process area needs to be done,sppropriate equipment for the hazards must be provided,and training conducted for tbose employees who will perform the emergency work before they respond to handle an actual release. The employer's training program, including the Hazard Communication standard training is to address the training needs for employees who are expected to handle incidental or minor releases.Preplanning for releases that are more serious than incidental releases is another important line of defense to be used hy the employer. When a serious release of a highly hazardous chemical occurs, the employer through preplanning will have determined in advance what actions employees are to take. The evacuation of the immediate release area and other areas as necessary would be accomplished under the emergency action plan.If the employer wishes to use plant personnel such as a fire brigade,spill control team,a hazardous materials team, or use employees to render aid to tbose in the immediate release area and control or mitigate the incident, these actions are covered by WAC 296-62-300, the Hazardous Waste Operations and Emergency Response (HAZWOPER)standard. If outside assistance is necessary, such as through mutual aid agreements between employers or local government emergency response organizations,these emergency responders are also covered by HAZWOPER. The safetyand health protections required for emergency responders are the responsibility of their employers and of the on-scene incident commander. PageJO 1'8192 Issue) Cbapter Z_7 WAC Process Safety Management of lIighIy Hazardous Chemicals WAC 296-67-291 (Cont.) Responders may be working under very hazardous conditinns and therefore the objective is to have them competently led by an on-scene incident commander and the commander's staff,properly equipped to do their assigned work safely, and fully trained to carry out their duties safely before they respond to an emergency.Drills, training exercises, or simulations with the local community emergency response planners and responder organizations is one means to obtain better preparedness. This close cooperation and coordinationbetween plant and local community emergency preparedness managers will also aid the employer in complying with the Environmental Protection Agency's Risk Management Plan criteria.One effectiveway for medium to large facilities to enhance coordination and communication during emergencies for on plant operations and with local community organizations is for employers to establish and equipan emergency control center. The emergency control center would be sited in a safe zone area so that it could be occupied throughout the duration of an emergency.The center would serve as the major communication link between the on-scene incident commander and plant or corporate management as well as with the local community officials ..The communication equipment in the emergency control center should include a network to receive and transmit information by telephone, radio or other means.It is important to have a backup communication network in case of power failure or one communication means fails. The center should also be equipped with the plant layout and community maps, utility drawings including fire water, emergency lighting,appropriate reference materials such as a government agency notification list, company personnel phone list, SARATitle ill reports and material safety data sheets, emergency plans and procedures manual,a listing with the location of emergency response equipment,mutual aid information,and access to meteorological or weather condition data and any dispersion modeling data. (14) Compliance Audits. Employers need to select a trained individual or assemble a trained team of people to audit the process safety managementsystem and program. A small process or plant may need only one knowledgeable perscn to conduct an audit. The audit is to include an evaluation of the design and effectiveness of the process safety management system and a field inspection of the safety and health conditions and practices to verify that the employer's systems are effectively implemented.The audit should be conducted or lead by a person knowledgeable in audit techniques and who is impartial towards the facility or area being audited. The essential elements of an audit program include planning,staffing, conducting the audit, evaluation and corrective action, follow-up and documentation. Planning in advance is essential to the success of the auditing process. Each employer needs to establish the format, staffing, schedulingand verification methods prior to conducting the audit.The format should be designed to provide the lead auditor with a procedure or checklist which details the requirements of each section of the standard. The names of the audit team members should be listed as part of the format as well. The checklist, if properly designed, could serve as the verification sheet which provides the auditor with the necessary information to expedite the review and assure that no requirements of the standard are omitted. This verification sheet format could also identify those elements that will require evaluation or a response to correct deficiencies. This sheet could also be used for developing the follow-upand documentation requirements. The selection of effective audit team members is critical to the successof the program. Team members should be chosen for their experience,knowledge,and training and should be familiar with tbe processes and with auditing techniques, practices and procedures. The sire of the team will vary depending on the sire and complexity of the process under consideration. For a large, complex, highly instrumented plant, it may be desirable to have team members with expertise in process engineering and design, process chemistry,instrumentation and computer controls, electrical bazards and classifications,safety and health disciplines, maintenance,emergency preparedness, warebousing or shipping,and process safety auditing. Page31 (8192 Issue) Chapter 296-67 WAC Process Safety Management of H;ghIy Hazardous Cbemicals WAC 296-67-291 (Conl) The team may use part-time members to provide for the depth of expertise required as well as for what is actually done or followed, compared to what is written.An effective audit includes a review of the relevant documentation and process safety information, inspection of the physical facilities, and interviews with all levels of plant personnel. Utilizing the audit procedure and checklist developed in the preplanning stage, the audit team can systematically analyze compliance with the provisions of the standard and any other corporate policies that are relevant. For example, the audit team will review all aspects of the training program as part of the overall audit. The team will review the written training program for adequacy of content, frequency of training, effectiveness of training in terms of its goals and objectives as well as to how it fits into meeting the standard's requirements, documentation, etc. Through interviews, the team can determine the employee's knowledge and awareness of the safety procedures, duties, rules, emergency response assignments, etc.During the inspection, the team can observe actual practices such as safety and health policies,procedures,and work authorization practices. This approach enables the team to identify deficiencies and determine where corrective actions or improvements are necessary.An audit is a technique used to gather sufficient facts and information, including statistical information,to verify compliance with standards. Auditors should select as part of their preplanning a sample size sufficient to give a degree of confidence that the audit reflects the level of compliance with the standard. The audit team, through this systematic analysis, should document areas which require corrective action as well as those areas where the process safety management system is effective and working in an effective manner. This provides a record of the audit procedures and findings, and serves as a baseline of operation data for future audits.It will assist future auditors in determining changes or trends from previous audits. Corrective action is one of the most important parts of the audit.It includes not only addressing the identified deficiencies, but also planning, followup, and documentation. The corrective action process normally begins with a management review of the audit findings. The purpose of this review is to determine what actions are appropriate, and to establish priorities,timetables, resource allocations and requirements and responsibilities.In some cases, corrective action may involve a simple change in procedure or minor maintenance effort to remedy the concern. Management of change procedures need to be used,as appropriate, even for what may seem to be a minor change. Many of the deficiencies can be acted on promptly, while some may require engineering studies or indepth review of actual procedures and practices. There may be instances where no action is necessary and this is a valid response to an audit finding. All actions taken,including an explanation where no action is taken on a finding, needs to be documented as to what was done and why.It is important to assure that each deficiency identified is addressed, the corrective action to be taken noted, and the audit person or teamresponsible be properly documented by the employer. To control the corrective action process,the employer should consider the use of a tracking system. This tracking system might include periodic status reports shared with affected levels of management, specific reports such as completion of an engineering study, and a final implementation report to provide closure for audit findings that have been through management of change, if appropriate, and then shared with affected employees and management. This type of tracking system provides the employer with the status of the corrective action.It also provides the documentation required to verify that appropriate corrective actions were taken on deficiencies identified in the audit.[Statutory Authority: Chepter 49.17 RCW.92-17-C22 (Order 92-01),1 29&-67-291,filed 08110/92. effective 09/10/92.} Page32 (8192 Issue) Chapter 296-67 WAC Process Safety Manag...eot of Highly Hazardous CbenicaIs WAC 29~7-293 Appendix D -Sources of Further Infonnation (Nonmandatory) (I)Center for Chemical Process Safety,American Instituteof Chemical Engineers, 345 East 47th Street, New York, NY 10017, (212) 705·7319. (2) "Guidelines for Hazard Evaluation Procedures,"American Institute of ChemicalEngineers; 345 East 47th Street, New York, NY 10017. (3) "Guidelines for Technical Managementof Chemical Process Safety," Center for Chemical Process Safety of the American Institute of Chemical Engineers;345 East 47th Street, New York, NY 10017. (4) "Evaluating Process Safety in the ChemicalIndustry," Chemical Manufacturers Association;2501 M Street NW, Washington, DC 20037. (5)"Safe Warehousing of Chemicals," Chemical Manufacturers Association; 2501 M Street NW, Washington, DC 20037. (6) "Management of Process Hazards,"AmericanPetroleumInstitute (API Recommended Practice 750); 1220 L Street,N.W.,Washington, D.C. 20005. (7) "Improving Owner and Contractor Safety Performance,"American PetroleumInstitute (API Recommended Practice 2220); API, 1220L Street N.W., Washington, D.C. 20005. (8) Chemical Manufacturers Association (CMA's ManagerGuide), First Edition, September 1991; CMA, 2501 M Street,N.W.,Washington, D.C. 20037. (9) "Improving Construction Safety Performance," Report A-3, The BusinessRoundtable; The Business Roundtable, 200 Park Avenue, New York, NY 10166.(Report includes criteria to evaluate contractor safety performance and criteria to enhancecontractorsafety performance). (10) "Recommended Guidelines for ContractorSafetyand Health," Texas ChemicalCouncil; Texas Chemical Council, 1402 Nueces Street, Austin,TX 78701-1534. (11) "Loss Prevention in the Process Industries,"Volumes I and II; Frank P.Lees,Butterworth; London 1983. (12) "Safety and Health Program Management Guidelines,"1989; U.S. Department of Labor, Occupational Safety and Health Administration. (13) "Safety and Health Guide for the Chemical Industry," 1986, (OSHA 3091); U.S. Department of Labor,Occupational Safety and Health Administration;200 Constitution Avenue, N.W., Washington, D.C. 20210. (14) "Review of Emergency Systems," June 1988;U.S. Environmental Protection Agency (EPA), Office of Solid Waste and Emergency Response,Washington,DC 20460. (15) "Technical Guidance for Hazards Analysis,Emergency Planning for ExtremelyHazardous Substances," December 1987; U.S. Environmental Protection Agency (EPA), Federal Emergency Management Administration (FEMA) and U.S.Department of Transportation (DOn,Washington, DC 20460. Page 33 (8192 Issue) Chapter 19617 WAC Proc ess Safety Maoagomeat of Highly Hazardo..Cbemicals WAC 296-67·293 (Cont.) (16) "Accident Investigation"....A New Approach,'1983, National Safety Council; 444 North Michigan Avenue,Chicago,IL 60611-3991. (17)"Fire Explosion Index Hazard Classification Guide,'6th Edition, May 1987,Dow Chemical Company; Midland,Michigan 48674. (18) "Chemical Exposure Index,'May 1988,Dow Chemical Company;Midland,Michigan 48674.[Statutory Authority:Cbapter 49.t7 RCW,91-17.c11 (Onler 91-01),t 296-67-293,filed 08/10192,effective 09/10/91.) Pqe34 (8191 bsue) TECHN!CAL DATA e:HLORINE AND ITS PROPERTIES CAPITAL CONTROLS COMPANY,INC. General Properties Figure 1 -Vapor Pressureof Liquid Chlorine *tr1£1¥.i~~~~Bj~ Tl"'''i~...lU~I_~· fl"~I""Tulll_U' Figure2 - Solubility of Chlorinein Waler ~6.0 :20 __._._.•. ::::;::::i::i:':;:~~.:.x.:.::~:::::.._-.---r ·~:'::::;::::::t·_---_.---- ;:.0 ~~~-;~:~._.-:--=.:EQUILIBRIUM SOL.UBILITY :: ___--:-=::::::::=OF CHl.ORINE IN WATER =: ::::::~..:.:; 'C.O ~~~f~~~~::= -'--'-"-_... 90 '-"-'". 1=Plonod l,om om 01,",,,,,, 1.0 ~lro",ColIn".r preuurt ~lue-: :J .---1- [,6C Be Hr.,...!...?.Q..I'-='160 1~: -:7.'-i5T 7{;.:':ii'.~~~6~1"i":"'i""'"E•._ TEMPERATURE_": TEMPERATURE_oC v. ~-;::;:=-::_":':'C ~e.o =_ 8 ~7.0 - Q .= Cnronne gas is about two and one-halt times rieavier than air.Therefore.any chlorine leak wil, seek tne lowest level.Liqoic chlorine (not water cruonne solution)freezes at aDOU!-150"F (-10:;':; and boils at approximately -30'F (-34'C).Dry cnlortne in the liquid and gaseous stage is not corrosive to man,'common metals such as stee: and brass but is extrerneiv corrosive when moisture is present.Thus,steel cylinders and brass valves can be useo for storing and shipping cnlonne using Chlorine Institute approved materials.Chlorine manufacturers and repackagers are careful to ensure the chlorine in the containers is absolutely dry. ~hloCine is one of the most common chemical eternents.Because of its reactive nature, it is neve; iounc In a free elemental state in nature. however. rnanv compounds of chlorine are found.The most common is sodium chloride (common table salt). Chlorine is manufactured commercially by passing an electric current through a water solution of sodium chloride (commonly called brine). or by electrolysis of molten sodium chioride.In the forme; process.the brine is broken down Into free chlorine gas and caustic soda.Commercially,chlorine is available as a liquefied gas under pressure.The chlorine is supplied in 100 or 150 pound cylinders. 2000 pound (ton)containers,railroad tank cars. barges,and,occasionally,in tank trucks. ahlorine is very active chemically, and it combines .ith both metals and non-metals.It will react rapidly with almost all the elements and with many inorganic compounds and more slowly with organic compounds.Chlorine gas is greenish-yellow in color. and chlorine liquid is amber clear. The odor of chlorine is very irritating and penetrating and can be detected as low as 3 ppm/vel. lIo--3~,. Manifolds Pressure gas manifold systems are most susceptible to relique faction and flashing.Thegas temperature inthe piping or manifold is normally equal tothe liquid/gas temperature in the Reliquefaction,condensation and flashing oC-chlorine,sulfurdioxideand ammonia are mostoften a concern when vaporizers are installed inasystem.However,thesubjectis alsoof concern regarding any manlfolded gas system under pressure. RellquefactlonlCondensatJon Reliquefaction or condensation is defined asthe cooling of agas to form a liquid.Reliquefaction willoccurwhen piping.fittings orother surfaces in contact with thegas areat a temperature lowerthanthegas temperature or when pressure and temperature conditionsare to theleftof the vapor pressure curve,as shown in Figure 1. / / LII ~U I p--COOL V lOllE.RP~ESSU~E 'N~EAh VADD tPRESSU~E ./HEAT--GAS I--Y- u 200-en... I '"a:=>~100 '"a:.... a:o...< >0 Flashing Flashing is defined asthe vaporizing ofa liquid to a gas.Chlorine,sulfur dioxideandammonia are classified as cryogenic liquids.These liquids will flash witha temperature increase or pressure decrease.A temperature increase may result from any heal source such as piping,fittings, controls,etc.that comes into contact with the liquid.As heatis transferred from theheatsource to the liquid,the heat sources cool to become colder than the surrounding (ambient)air.If these objects are cooled below the dew point oftheair,condensation willoccur on theirexterior surfaces.If cooling is extreme andthe surface temperatures reach32"F (O"C),the condensation will form iceor frost onthe exterior surface. R E L I Q U E F A C T I o N -20 0 20 40 60 80 100 120 140 TEMPERATURE (0 F ) Figure 1•Vapor Pressure Curve- Chlorine Bulletin A2.41701.0 '...wnw TECHNICAL DATA 1 SAFE HANDLING OF CHLORINE GAS General Some of the elements basic to a safe chlorination system include:Proper system and facilities design;Operation and maintenance program;Proper salety equipment:and Emergency action plan Chlorine Data Chlorine gas is greenish-yellow, non-flammable,and about 2.5 times heavier than air in the gaseous state.Chlorine is toxic, irritating to skin, eyes, nose, and mucus Effects Chart Slight symptoms after several hours exposure CAPITAL CONTROLS COMPANY,INC. membranes.Uquid chlorine,amber in color, causes severe irritation and blistering 01 skin. Chlorine should be used in a well ventilated area only.Eye washes,showers and oxygen, sell-contained breathing apparatus and escape respirators should be easily accessible. Exposure to low concentrations 01 chlorine gas will cause burning nose,throat,redness in the lace,sneezing and coughing.High concentrations will cause tightness in the throat and chest;and pulmonary edema. Concentrations 011000 ppm are rapidly latal. 1 ppm' Least detectable odor Maximum amount that can be inhaled lor one hour without serious disturbances Noxiousness,difficulty in breathing after several minutes Irritation of the throat Causes coughing Dangerous -exposure - 30 to 60 minutes Fatal in a very short time 3 ppm 4ppm 5 ppm 15 ppm 30 ppm 40 to 60 ppm 1000 ppm • First Aid For Chlorine Exposure 1.Inhalation a. Remove the victim from the contaminated area. b. Keep the victim warm in a reclined position with the head and shoulders elevated. c. Give artificial respiration if necessary. d.Administer oxygen as soon as possible. e. Call a physician immediately. 2. Skin Contact a.Shower the victim,removing all contaminated clothing. b.Wash affected area with soap and water. 3. Eye Contact a.Irrigate eyes with water for 15 minutes, holding the eye lids wide apart. b. Call physician immediately. oons T CONNECTION • CYl.INO£A w.l.V£ -. ____UOUl() lOV£NT V£NT IIAl..V£ RATE INOtCATOA CYlJNOER Flow Diagram • Flow Diagram -All-Vacuum Gas Feed System --~--~------------------------------------- • AUXILIARY CHLORINE CYLINDER VALVES i 011--271 j-I"-i~ 11 .1',' AUXILIARY CYLINDER VALVE -UNION TYPe: CAPTIVE YOKE:AlJXILIAHY CYLINDER VALVE, Y.TYPE STRAINER WATER SUPPLY TO EJECTOR PRODUCES VACUUM AND MIXES GAS WITH WATER VENT TO SAFE AREA SAFE VACUUM TUBE TO EJEClDR FQSrTlVE CLAMP ON CYLINDER VALVE SHUTOFF VALVErPRESSUREGAUGE METERING TUBE VACUUM REGULATOR RATE VALVE ----d"""~ EJECTOR-GAS AND WATER MIXING CHAMBER WITH CHECK VALVE CHEMiCAL SOLUTION DIFFUSER COUPLED TO EJECTOR ~------------------_.._-------------- r------------------------------------~.,"'-..,;..- FROM CONTROLLER ,..-- - - - - ---- -- -- ---- - - - -- .... RESIDUAL OR FLOW SIGNAL TO •CONTROLLER ~ I I I I I VACUUM LINE EJECTOR WITH .P!'"'!!I~CHECK VALVE SOWTION WATER SUPPLY ..PROCESS WATER\:.- VACUUUUNE VACUUM LINE AUTOMATIC_" VALVE ~~F;;;~~;;;;;~9111 DIFFERENTIAL PRESSURE REGULATOR VACUUM REGULATOR "'r=-'VENT GAS =_~~_~ RATE INDICATOR·t INLET SAFETY VALVE : Flow DIagram-Automatic Gas Feed System ~-~~~~._------------------- •'.' Automatic Swltchover System TO REMOTE CHLORINE fLOW METER fROM VACUUM NO 1 I TOGGLE ASSEMBLY O-RING SEAT fROM VACUUM REGULATOR NO 1 • Figure 2 .Flow Diagram -Automatic Switchover Module ~~ ~(.\ \ .:i~ T.'_Installations • • 1 y,'SOlUTION HOSE I TON CONTAINER -. •~~IMIH klJJn:)N 'I\.IIIl!~ MIoVlII.I~~WJO~~ •I'CIliCll'8l """~«JUJnON 1\.IlD __ KUIBl VACUUM TUBING 1\4-WATER SUPP\.Y PIPING Mulllple Meterlng Arrangement Ton Mounted ,w ..,.. 1 v.'WATER SUPPLY PIPING TRAP Y-8TRAINER Sorlos 200 on 0 Vortlcal Manifold Sorlos 200 on a Horizontal Manifold • () DEEP WEU.PUMP-, REUEF VALVE":::'--- BOOSTER PUMP - AIR Ra..EASE -----BYPASSVALVE" EJECTOR~~~ CORP COCK HOSE Deep Well • .... CYUNDER GAS VACUUM TUBING "Required with Turbine Type Pump only. ,-----------_._-- Figure 2-CyIlnder·Mounted Automatic SwtIchovw Syatem Figure 5-500 PPO (10 kg/Ill Automatic Swttchoyer Module GAS INLET (VACUUM) FROM VACUUM REGULATOR 12 I MOUNTING BRACKET ClAS INLET(VACUUM) FROM VACUUM REGULA lOA" Agure 6-4000 PPO (75 kglh)Automatic Swltehover Module Figure 3-Ton Contalner·Mounted Automatic SwItchcmr System • Figure 4-Wall·Mounlad Automatic Swilchoyer Svat.m .. B FLEXIBLE DIAPHRAGM SUPPORT ",\~;:;'::'.: e "" ot=SPRING '""ot= '"" CHECK VALVE GAS OUTLET WATER SOLUTIONSUPPLYDISCHARGELINEI f ,LINE NOZZLE INJECTOR ".II'I •• • 1"~.Spacer- .each end Fusible Plugs. (at least 3 each end) 3%"R _ See _ - Detail -N 2-Ton Minimum 1%6* Capacity Hoist 13,4*Bolt Eduction Pipe ~-~----6'·9Y2*-----' Valve Protection _..Ill. Hood Chlorine Uquid Chlorine Gas Net Weight·of Chlorine .....2000 Ibs. Tars.....Wt. of Tank (average)1550 Ibs. Gross Weight Full (average) 3550 Ibs. ~e~d 1 'fl"-Ii=-llf2* Grab Handle on Here Fig.10.10 Ton tank lifting beam (Courtesy 01 PPG Industrles) NOTE:Grab Handles recommended by Denis Unreiner, Medicine Hat,Alberta,Canada. • UPPER VALVE (FOR GAS \. PROTECT IVE HOOO----- LOwER VALVE (FOR L 10UIDI GAS~-:::~:_~::~:~:~:~:~~:~:~:~:~:~T:m}~:I: __:_--:~[O~C ;IO~::::::::::::-L lCiul"~:::::::::::::: ---:-:--PIPES :-.:-.:-:-:-:-LEVEL :-:-:-:-:-:-:-:----:-:-:-:-:-:-:-:-:-:-:-:-:-;'!:'~~~.:-:-:-:-:-:-:-------------------------------------------------------------=:=:=:=:=:=:::::=:=:::::::::::=:::::=:::=:::=:=:::=:=:::::::---------------------------------------..-----_-----.-.----.-.-_----------_..------.. TON CONTAINER FUSIBLE METAL PLUGS -ISCAEw TYPE BOTH ENDSI • j •. • " __-SOwnON - • ../DIFFERENTIAL ,¥PRESSURE REGULAlOR - ------_0WATER-- SUPPLY - VACUUM REGULAlOR EJECTOR &CHECK VAlVE ASSEMBLY ~.---...VENT RATE INDICATOR INLET SAFETY VAlVE \ GAS SUPPLY- Flow Diagram-Manual Gas Feed System • • • Purpose: ERGONOMICS WRITTEN PROGRAM The purpose of this program isto inform interested persons,including employees,that theCity of Marysville is committed to improve our employees'comfort and well being by identifying and correcting ergonomic risk factors onthejob.This program applies to allwork operations,bothinour office areas and inthe field. The Supervisors alongwiththe City Safety Officer,coordinates all safety and health programs fortheCityof Marysville.The City Administrator reviews the Ergonomics Program and provides guidance,as needed. Underthis program,the safety committee will evaluate jobs which have been identified as having "problem areas"and develop and offer solutions to reduce job- related worker injury and illness. It istheCityof Marysville's policy to maintain an ergonomics program that: *Prevents the occurrence of work-related musculoskeletal disorders such as tendinitis,lowback pain,and carpal tunnel syndrome,by controlling employee exposure to the workplace risk factors which can cause or aggravate them. *Ensurethat affected employees are informed about work-related musculoskeletal disorders andthe workplace risk factors thatcan cause or aggravate them. *Reduce the severity of work-related musculoskeletal disorders through early medical management. *Promotes continuous improvement inthe technology to control exposure to risk factors inthe workplace. *Ensures management leadership and employee involvement in controlling exposure to risk factors in the workplace. The City of Marysville is interested in preventing chronic injuries resulting from repetitive motion.To accomplish these goals,we have instituted this plan,which covers the following areas. • Ergonomics team •Identifying problem jobs •..Exposure control ..Medical management ..Employee involvement and training ..Enforcement ..Changes to plan We encourage all suggestions because weare committed to the success ofour ergonomics program.We strive fro clear understanding,safeand efficient work practices,and involvement inthe program from every level of the City. Ergonomicsteam: TheCity Safety Committee will actasthe ergonomics team,along withthe assistance ofthe City Safety Office.The team will develop objectives for ergonomic improvements within the City and develop recommendations to achieve them.In addition,this team will lead efforts to identify and resolve problems bothinthe already developed and in any newly identified problem jobs. • Identifyingproblem jobs: Identifying problem jobs involves several steps.The ergonomics team will examine City injury and illness records to discover any patternsin ergonomics-related injuriesfJ.1lnesses.Theteam will be especially alert to employees injobs where workers are exposed to certain risk factors including: *Performance ofthe same motions or motion patterneveryfew(3-5)seconds for morethantwo hours ata time. *Fixed or awkward work postures for more thanat total of two hours(for example, overhead work,twisted or bent back,bent wrist,kneeling,stooping,or squatting). *Useof vibration or impact toolsor equipment for morethat atotaloftwo hours. *Unassisted manual lifting,lowering,or carrying of anything weighing more than25 pounds (11.34kg)morethan once during the workshift. *Piece rateor machine-paced work for more thanfour hoursat a time (legally required breaks arenottobe considered in determining whether 4 hours have been exceeded).• • • • Theteam will then complete a riskfactor checklist or alternative evaluation (e.g.,job analysis).When jobs at riskof creating musculoskeletal disorders begin to show up. This second level of evaluation examines employee exposure ingreater depth and determines whethertherearejobs which must be controlled. Exposure control: Once problem jobs have been identified,supervisors and employees in affected areas will be notified.The ergonomics team will develop possible solutions,select theone most appropriate,and implement it. Medical management I Injury investigation: We encourage all employees to immediately report any symptoms of discomfort that may be associated withtheirjob duties.In most cases,employees areto report to their immediate supervisors.Those supervisors are responsible to recommend responsible for forwarding information abouttheworker injury or illness for recording onthe OSHA200 Injury and Illness Form.The supervisor may also recommend that thejob receive an evaluation from the ergonomics team. The Personnel Department is responsible for filling outthe OSHA200 Injury and Illness Form. All work procedures that result inworker injury or illness,regardless of their nature, will be investigated and re.ported.It isan integral part ofthe Cityof Marysville's safety program that documentation take place assoonas possible sothatthe cause and means of prevention canbe identified topreventa reoccurrence. Intheeventthat an employee experiences a musculoskeletal disorder,the ergonomics team will review thisplanin conjunction withtheCitySafety Officer to determine if additional practices,procedures,or training need to be implemented to prevent similar injuries from occurring inthe future. Employeeinvolvement and training: TheCityof Marysville will traineach employee inajob with exposure toa specific risk factor.Each employee inajob where a work related musculoskeletal disorder is recorded,onthe following information. *Howto recognize workplace risk factors associated withwork related musculoskeletal disorders and ways to reduce exposure to those risk factors. *The signs and symptoms ofwork related musculoskeletal disorders,the importance of early reporting,and medical management procedures. • • • *Reporting procedures and the person to whom the employee isto report workplace risk factors and work related musculoskeletal disorders. *The process the City of Marysville is taking to address and control workplace risk factors,each employee's roleinthe process,and howto participate inthe process. *Opportunity to practice and demonstrate proper useof implemented control measures and safe work methods which apply to thejob. This employer will not implement any policy or practice which discourages reporting or which results in discrimination or reprisal against any employee who makes a report. Enforcement: Constant awareness of and respect for ergonomics hazards,and compliance with all safety rules are considered conditions of employment.Failure to abide by safety requirements shall bring disciplinary action as management sets forth. Changesto plan: This plan shall be reviewed onan annual basis to determine if additional practices, procedures,or training needs to be implemented to improve ergonomic design to a workplace.Workers will be notified and trained,if necessary,in any new procedures. ·' • Purpose: Training: Topics: Miscellaneous Training The City of Marysville believes that maintaining the health and safety of its employees is a very serious responsibility, We are committed to creating a safe work environment in which employee exposure to accidental injury is reduced or eliminated,Therefore in addition to written safety programs the City has created a list of safety training topics. Training on the various topics will be supplied on a departmental need basis. Supervisors shall document attendance,along with a brief over view of materials used in conducting such training. A copy of attendance records and training materials shall be sent to the City Safety Officer. 1.)Flagging Certification (3yr certification) 2.)CPR (2yr certification) 3.)Hoist,Cranes &Booms 4.)Electrical Safety 5.)Back care/lifting 6.) Office Safety 7.)Power Hand Tools 8.)Machine Guarding 9.) Vehicle Inspection 10.)Trenching &Excavating 11.)Defensive Driving 12.)Fork Lift Certification 13.)Work Place Violence